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Location (building number)
large_stringclasses
439 values
Region
large_stringclasses
88 values
WorkOrder
large_stringlengths
0
19
Equipment_ID
large_stringlengths
0
14
OrderType
large_stringclasses
18 values
WorkOrderDescription
large_stringlengths
0
146
OperationDescription
large_stringlengths
0
205
MaintenanceWorkCenter
large_stringclasses
210 values
OperationWorkCenter
large_stringclasses
210 values
Maintenance_activity_type
large_stringclasses
108 values
CreatedDate
large_stringlengths
0
14
ScheduledStartDate
large_stringlengths
0
14
ScheduledFinishDate
large_stringlengths
0
14
ActualStartDate
large_stringlengths
0
14
ActualFinishDate
large_stringlengths
0
14
TechnicalCompletionDate
large_stringlengths
0
14
CloseData
large_stringlengths
0
14
ActualWork
large_stringlengths
0
18
PlannedWork
large_stringlengths
0
18
OrderStatus
large_stringclasses
81 values
B02
NORTH
20000012
P-101
CM
Centrifugal Pump P-101 high vibration alarm on drive end bearing. Amplitude 203.2 mm/s RMS exceeding trip setpoint.
Isolate pump, drain casing, disassemble bearing housing. Replace drive end bearing 22316E. Realign coupling to within 0.05mm TIR. Functional test at duty point.
MECH_TEAM_B
MECH_TEAM_A
CM01
2021-06-13
2021-06-41
2021-06-15
2021-06-14
2021-06-14
2021-06-15
2021-06-16
13.5
11.8
TECO
B02
NORTH
20000019
P-101
CM
Centrifugal Pump P-101 mechanical seal failure. Product leakage observed at gland area estimated 60.6 L/h.
Replace complete mechanical seal cartridge. Flush seal chamber, pressure test at 19.1 bar. Return to service and monitor seal flush flow.
MECH_TEAM_B
MECH_TEAM_A
CM03
2023-07-03
2023-07-05
2023-07-10
2023-07-05
2023-07-05
2023-07-05
2023-07-08
6.8
5.2
CLSD
B02
NORTH
-20000027.0
P-101
CM
Centrifugal Pump P-101 cavitating intermittently. Suction pressure 215.30 bar below minimum NPSH required.
Check suction strainer differential pressure. Clean strainer basket. Verify suction vessel level. Adjust operating point to restore positive NPSH.
MECH_TEAM_B
MECH_TEAM_A
CM03
2019-06-22
2019-06-24
2019-06-29
2019-06-24
2019-06-24
2019-06-24
2019-06-28
4.22
5.4
OPEN
B02
NORTH
20000039
P-101
CM
Centrifugal Pump P-101 motor overload trip. Overcurrent detected phase A 230.0 A above FLC.
Megger test motor windings. Check VFD parameters. Inspect terminal connections for heat damage. Replace overload relay if tripped beyond reset.
MECH_TEAM_B
MECH_TEAM_A
CM01
2021-08-03
2021-08-04
2021-08-06
2021-08-04
2021-08-04
2021-08-04
2021-08-09
9.6
11.0
CLSD
B02
NORTH
20000053
P-101
CM
Centrifugal Pump P-101 bearing temperature high alarm drive end. Temperature 114 degC above baseline.
Remove bearing housing end cover. Measure bearing clearance. Replace worn bearing. Re-grease per lubrication schedule. Monitor temperature for 2 hours post start.
MECH_TEAM_B
MECH_TEAM_A
CM02
2020-12-13
2020-12-13
2020-12-15
2020-12-12
2020-12-13
2020-12-13
2020-12-15
4.6
5.2
OPEN
B02
NORTH
20000059
P-101
CM
Centrifugal Pump P-101 low flow alarm active. Flow 38.4 m3/h below minimum process requirement.
Inspect impeller for wear and blockage. Remove any debris. Check wear ring clearance. Trim impeller if required. Verify system curve against pump curve.
MECH_TEAM_B
MECH_TEAM_A
CM03
2023-01-08
2023-01-10
2023-01-12
2023-01-10
2023-01-10
2023-01-10
2023-01-13
13.9
13.9
PCNF
B02
NORTH
n/a
P-101
PM
Centrifugal Pump P-101 six-monthly planned maintenance. Bearing inspection, mechanical seal check and coupling alignment verification.
Inspect bearing condition and clearances. Replenish grease per lubrication schedule Castrol Tribol 800. Check coupling alignment. Verify seal flush flow rate. Update maintenance record.
MECH_TEAM_B
MECH_TEAM_A
PM01
2021-11-19
2021-12-03
2021-12-09
2021-12-03
2021-12-03
2021-12-03
2021-12-03
9.8
10.8
CLD
B02
NORTH
20000065
P-101
PM
Centrifugal Pump P-101 annual overhaul. Full disassembly, wear measurement, impeller and seal replacement.
Full pump disassembly. Measure all wear components against tolerances. Replace impeller, wear rings, bearings and mechanical seal. Reassemble, align, and performance test.
MECH_TEAM_B
MECH_TEAM_A
PM02
2020-11-13
2020-11-24
2020-11-29
-
2020-11-24
2020-11-24
2020-11-26
8.9
CLSD
B02
NORTH
20000069
P-101
PM
Centrifugal Pump P-101 quarterly lubrication service. Bearing grease replenishment and vibration baseline measurement.
Grease drive end and non-drive end bearings. Measure and record vibration signature. Check motor current at duty point. Inspect coupling spider for wear.
MECH_TEAM_B
MECH_TEAM_A
PM01
2023/12/19
2024-02-06
2024-02-07
2024-02-05
2024-02-05
2024-02-06
2024-02-10
4.8
3.9
REL
B02
NORTH
20000081
P-101
PDM
Centrifugal Pump P-101 vibration trending upward over 30 days. Broadband velocity 265.4 mm/s. Bearing defect frequency identified in spectrum.
Vibration analysis confirms bearing fault. Replace drive end bearing proactively. Re-baseline vibration signature after repair.
MECH_TEAM_B
MECH_TEAM_A
PDM2
2020-06-24
2020-07-02
2020-07-04
2020-07-02
2020-07-02
2020-07-02
2020-07-07
9.3
NA
PCNF
B02
NORTH
20000081
P-101
PDM
Centrifugal Pump P-101 vibration trending upward over 30 days. Broadband velocity 265.4 mm/s. Bearing defect frequency identified in spectrum.
Vibration analysis confirms bearing fault. Replace drive end bearing proactively. Re-baseline vibration signature after repair.
MECH_TEAM_B
MECH_TEAM_A
PDM2
2020-06-24
2020-07-02
2020-07-04
2020-07-02
2020-07-02
2020-07-02
2020-07-07
9.3
NA
PCNF
B02
NORTH
20000093
P-101
PDM
Centrifugal Pump P-101 motor current increasing trend. Current draw 124.1 A versus baseline 182.0 A. Possible internal wear.
Inspect impeller and wear rings for erosion. Measure internal clearances. Replace worn components. Re-test performance at duty conditions.
MECH_TEAM_B
MECH_TEAM_A
PDM2
-
2021-07-25
2021-08-01
2021-07-24
2021-07-25
2021-07-25
2021-07-28
18.8
19.1
PCNF
B04
SOUTH
20000107
P-102
CM
Centrifugal Pump P-102 high vibration alarm on drive end bearing. Amplitude 141.1 mm/s RMS exceeding trip setpoint.
Isolate pump, drain casing, disassemble bearing housing. Replace drive end bearing NU2316. Realign coupling to within 0.05mm TIR. Functional test at duty point.
MECH_TEAM_B
Mech_Team_A
CM03
2020-11-04
2020-11-06
2020-11-11
2020-11-06
2020-11-06
2020-11-06
2020-11-07
4.0
3.7
open
B04
SOUTH
20000115
P-102
CM
Centrifugal Pump P-102 mechanical seal failure. Product leakage observed at gland area estimated 43.0 L/h.
Replace complete mechanical seal cartridge. Flush seal chamber, pressure test at 7.4 bar. Return to service and monitor seal flush flow.
MECH_TEAM_B
MECH_TEAM_A
CM02
2021-12-31
2021-12-31
2022-01-04
2021-12-31
2021-12-31
2021-12-31
2022-01-01
15.1
10.9
Clsd
B04
SOUTH
20000125
P-102
CM
Centrifugal Pump P-102 cavitating intermittently. Suction pressure 33.20 bar below minimum NPSH required.
Check suction strainer differential pressure. Clean strainer basket. Verify suction vessel level. Adjust operating point to restore positive NPSH.
MECH_TEAM_B
MECH_TEAM_A
CM02
2023-02-23
2023-02-24
2023-03-01
2023-02-24
2023-02-24
2023-02-24
2023-02-28
15.9
11.8
PCNF
B04
SOUTH
20000136
P-102
CM
Centrifugal Pump P-102 motor overload trip. Overcurrent detected phase A 229.7 A above FLC.
Megger test motor windings. Check VFD parameters. Inspect terminal connections for heat damage. Replace overload relay if tripped beyond reset.
MECH_TEAM_B
MECH_TEAM_A
CM02
2023-08-08
2023-08-08
2023-08-12
2023-08-08
2023-08-08
2023-08-08
2023-08-09
19.0
15.7
CLSD
B04
SOUTH
20000137
N/A
CM
Centrifugal Pump P-102 bearing temperature high alarm drive end. Temperature 91 degC above baseline.
Remove bearing housing end cover. Measure bearing clearance. Replace worn bearing. Re-grease per lubrication schedule. Monitor temperature for 2 hours post start.
MECH_TEAM_B
MECH_TEAM_A
CM03
2021-05-18
2021-05-19
2021-05-21
2021-05-18
2021-05-19
2021-05-19
2021-05-24
15.2
17.3
PCNF
B04
SOUTH
-
P-102
CM
Centrifugal Pump P-102 low flow alarm active. Flow 214.1 m3/h below minimum process requirement.
Inspect impeller for wear and blockage. Remove any debris. Check wear ring clearance. Trim impeller if required. Verify system curve against pump curve.
MECH_TEAM_B
MECH_TEAM_A
CM01
2023-01-24
2023-01-24
2023-01-28
2023-01-24
2023-01-24
2023-01-24
2023-01-26
13.1
15.4
TECO
B04
SOUTH
20000154
P-102
PM
Centrifugal Pump P-102 six-monthly planned maintenance. Bearing inspection, mechanical seal check and coupling alignment verification.
Inspect bearing condition and clearances. Replenish grease per lubrication schedule Castrol Tribol 800. Check coupling alignment. Verify seal flush flow rate. Update maintenance record.
MECH_TEAM_B
MECH_TEAM_A
PM01
2021-04-20
2021-06-12
2021-06-16
2021-06-12
2021-06-13
2021-06-13
2021-06-15
21.0
27.3
OPEN
B04
SOUTH
20000164
P-102
PM
Centrifugal Pump P-102 annual overhaul. Full disassembly, wear measurement, impeller and seal replacement.
Full pump disassembly. Measure all wear components against tolerances. Replace impeller, wear rings, bearings and mechanical seal. Reassemble, align, and performance test.
MECH_TEAM_B
MECH_TEAM_A
PPM03
2019-05-14
2019-06-12
2019-06-16
2019-06-12
2019-06-13
2019-06-13
2019-06-18
23.6
25.0
PCNF
B04
SOUTH
20000169
P-102
PM
Centrifugal Pump P-102 quarterly lubrication service. Bearing grease replenishment and vibration baseline measurement.
Grease drive end and non-drive end bearings. Measure and record vibration signature. Check motor current at duty point. Inspect coupling spider for wear.
MECH_TEAM_B
MECH_TEAM_A
PM03
2021-06-23
2021-07-13
2021-07-20
2021-07-13
2021-07-14
2021-07-14
2021-07-15
17.9
16.3
PCNF
B04
South
20000176
P-102
PDM
Centrifugal Pump P-102 vibration trending upward over 30 days. Broadband velocity 164.4 mm/s. Bearing defect frequency identified in spectrum.
Vibration analysis confirms bearing fault. Replace drive end bearing proactively. Re-baseline vibration signature after repair.
MECH_TEAM_B
MECH_TEAM_A
PDM1
2022-07-21
2022-08-14
2022-08-20
22022-08-14
2022-08-15
2022-08-15
2022-08-19
13.8
15.5
CLSD
B04
SOUTH
20000191
P-102
PDM
Centrifugal Pump P-102 motor current increasing trend. Current draw 285.3 A versus baseline 186.8 A. Possible internal wear.
Inspect impeller and wear rings for erosion. Measure internal clearances. Replace worn components. Re-test performance at duty conditions.
MECH_TEAM_B
MECH_TEAM_A
PDM2
2020-08-26
2020-09-25
2020-09-29
2020-09-24
2020-09-25
null
2020-09-27
8.6
N/A
CLSD
B02
EAST
20000192
P-103
CM
Centrifugal Pump P-103 high vibration alarm on drive end bearing. Amplitude 23.8 mm/s RMS exceeding trip setpoint.
Isolate pump, drain casing, disassemble bearing housing. Replace drive end bearing NU2316. Realign coupling to within 0.05mm TIR. Functional test at duty point.
MECH_TEAM_B
MECH_TEAM_AA
CM01
2019-04-17
2019-04-17
2019-04-19
2019-04-17
2019-04-17
2019-04-17
2019-04-17
6.6
5.1
CLSD
B02
NA
20000201
P-103
CM
Centrifugal Pump P-103 mechanical seal failure. Product leakage observed at gland area estimated 276.2 L/h.
Replace complete mechanical seal cartridge. Flush seal chamber, prssure test at 3.7 bar. Return to service and monitor seal flush flow.
MECH_TEAM_B
MECH_TEAM_A
CM02
2023-08-09
2023-08-12
2023-08-13
2023-08-12
2023-08-12
2023-08-12
2023-08-16
13.2
16.4
PCNF
B02
EAST
20000205
P-103
CM
Centrifugal Pump P-103 cavitating intermittently. Suction pressure 200.70 bar below minimum NPSH required.
Check suction strainer differential pressure. Clean strainer basket. Verify suction vessel level. Adjust operating point to restore positive NPSH.
MECH_TEAM_B
MECH_TEAM_A
CM03
2021-02-25
2021-02-25
2021-02-28
2021-02-25
2021-02-25
2021-02-25
2021-03-01
15.5
469.1155619396258
REL
B02
EAST
20000208
P-103
CM
Centrifugal Pump P-103 motor overload trip. Overcurrent detected phase A 194.1 A above FLC.
Megger test motor windings. Check VFD parameters. Inspect terminal connections for heat damage. Replace overload relay if tripped beyond reset.
MECH_TEAM_B
MECH_TEAM_A
CM02
2019-06-10
2019-06-13
2019-06-18
2019-06-13
2019-06-13
2019-06-13
2019-06-15
7.3
8.6
-
B02
EAST
20000221
P-103
CM
Centrifugal Pump P-103 bearing temperature high alarm drive end. Temperature 145 degC above baseline.
Remove bearing housing end cover. Measure bearing clearance. Replace worn bearing. Re-grease per lubrication schedule. Monitor temperature for 2 hours post start.
MECH_TEAM_B
MECH_TEAM_A
CM01
2019-12-29
2019-12-31
2020-01-01
2019-12-30
2019-12-30
2019-12-31
2020-01-01
2.6
2.5
CLSD
B02
EAST
20000232
P-103
CM
Centrifugal Pump P-103 low flow alarm active. Flow 114.6 m3/h below minimum process requirement.
Inspect impeller for wear and blockage. Remove any debris. Check wear ring clearance. Trim impeller if required. Verify system curve against pump curve.
MECH_TEAM_B
MECH_TEAM_A
CM03
2021-05-03
2021-05-04
2021-05-09
2021-05-04
2021-05-04
2021-05-04
2021-05-08
3.1
2.4
TECO
B02
EAST
20000239
P-103
PM
Centrifugal Pump P-103 six-monthly planned maintenance. Bearing inspection, mechanical seal check and coupling alignment verification.
Inspect bearing condition and clearances. Replenish grease per lubrication schedule Shell Omala 220. Check coupling alignment. Verify seal flush flow rate. Update maintenance record.
MECH_TEAM_B
MECH_TEAM_A
PM01
2023-04-07
2023-04-21
2023-04-27
2023-04-21
2023-04-22
2023-04-22
2023-04-25
25.6
23.0
CLSD
B02
EAST
20000245
P-103
PM
Centrifugal Pump P-103 annual overhaul. Full disassembly, wear measurement, impeller and seal replacement.
Full pump disassembly. Measure all wear components against tolerances. Replace impeller, wear rings, bearings and mechanical seal. Reassemble, align, and performance test.
MECH_TEAM_B
MECH_TEAM_A
PM03
2020-11-24
2020-12-18
2020-12-22
2020-12-18
2020-12-19
2020-12-19
2020-12-19
17.2
15.5
-
B02
EAST
20000253
null
PM
Centrifugal Pump P-103 quarterly lubrication service. Bearing grease replenishment and vibration baseline measurement.
Grease drive end and non-drive end bearings. Measure and record vibration signature. Check motor current at duty point. Inspect coupling spider for wear.
MECH_TEAM_B
MECH_TEAM_A
PM03
2019-03-24
2019-05-23
2019-05-29
2019-0-523
2019-05-24
2019-05-24
2019-05-29
19.6
25.7
CLSD
B02
EAST
20000267
P-103
PDM
Centrifugal Pump P-103 vibration trending upward over 30 days. Broadband velocity 127.7 mm/s. Bearing defect frequency identified in spectrum.
Vibration analysis confirms bearing fault. Replace drive end bearing proactively. Re-baseline vibration signature after repair.
MECH_TEAM_B
MECH_TEAM_A
PDM1
NULL
2022-07-17
2022-07-23
2022-07-17
2022-07-18
2022-07-18
2022-07-23
17.2
13.8
CLSD
B02
EAST
20000273
P-103
PDM
Centrifugal Pump P-103 mootr current increasing trend. Current draw 48.6 A versus baseline 82.7 A. Possible internal wear.
Inspect impeller and wear rings for erosion. Measure internal clearances. Replace worn components. Re-test performance at duty conditions.
MECH_TEAM_B
MECH_TEAM_A
PDM2
2024-11-20
2025-01-18
202-01-24
2025-01-18
2025-01-19
2025-01-19
2025-01-19
17.3
16.8
PCNF
B03
SOUTH
20000275
P-201
CM
Centrifugal Pump P-201 high vibration alarm on drive end bearing. Amplitude 107.2 mm/s RMS exceeding trip setpoint.
Isolate pump, drain casing, disassemble bearing housing. Replace drive end bearing 22316E. Realign coupling to within 0.05mm TIR. Functional test at duty point.
MECH_TEAM_B
MECH_TEAM_A
CM03
2024-09-28
2024-10-01
2024-10-05
2024-09-30
22024-10-01
2024-10-01
2024-10-06
14.9
16.8
PCNF
B03
SOUTH
20000290
P-201
CM
Centrifugal Pump P-201 mechanical seal failure. Product leakage observed at gland area estimated 160.7 L/h.
Replace complete mechanical seal cartridge. Flush seal chamber, pressure test at 12.8 bar. Return to service and monitor seal flush flow.
MECH_TEAM_B
MECH_TEAM_A
CM02
2019-03-08
2019-03-10
2019-03-15
2019-03-09
2019-03-10
2019-03-10
2019-03-13
7.1
6.7
CLSD
B03
SOUTH
20000304
P-201
CM
Centrifugаl Pumр P-201 сavitating intermittently. Suction рrеssure 233.30 bаr belοw minimum NPSH required.
Check suction strainer differential pressure. Clean strainer basket. Verify suction vessel level. Adjust operating point to restore positive NPSH.
MECH_TEAM_B
MECH_TEAM_A
CM02
2020-05-12
NA
2020-05-17
2020-05-13
2020-05-14
2020-05-14
2020-05-15
15.9
13.2
CLSD
B03
SOUTH
20000312
P-201
CM
Centrifugal Pump P-201 motor overload trip. Overcurrent detected phase A 98.6 A above FLC.
Megger test motor windings. Check VFD parameters. Inspect terminal connections for heat damage. Replace overload relay if tripped beyond reset.
MECH_TEAM_B
MECH_TEAM_A
CM02
2021-12-09
2021-12-11
2021-12-13
2021-12-10
2021-12-11
2021-12-11
2021-12-15
9.4
10.6
OPEN
B03
SOUTH
20000323
P-201
CM
Centrifugal Pump P-201 bearing temperature high alarm drive end. Temperature 262 degC above baseline.
Remove bearing housing end cover. Measure bearing clearance. Replace worn bearing. Re-grease per lubrication schedule. Monitor temperature for 2 hours post start.
MECH_TEAM_B
MECH_TEAM_A
null
2021-12-07
2021-12-09
2021-12-12
2021-12-08
2021-12-09
2021-12-09
2021-12-09
15.4
12.7
OPEEN
B03
SOUTH
20000323
P-201
CM
Centrifugal Pump P-201 bearing temperature high alarm drive end. Temperature 262 degC above baseline.
Remove bearing housing end cover. Measure bearing clearance. Replace worn bearing. Re-grease per lubrication schedule. Monitor temperature for 2 hours post start.
MECH_TEAM_B
MECH_TEAM_A
null
2021-12-07
2021-12-09
2021-12-12
2021-12-08
2021-12-09
2021-12-09
2021-12-09
15.4
12.7
OPEEN
B03
SOUTH
20000332
P-201
CM
Centrifugal Pump P-201 low flow alarm active. Flow 97.6 m3/h below minimum process requirement.
Inspect impeller for wear and blockage. Remove any debris. Check wear ring clearance. Trim impeller if required. Verify system curve against pump curve.
MECH_TEAM_B
MECH_TEAM_A
CM02
2024-12-17
2024-12-19
2024-12-23
NULL
2024-12-19
2024-12-19
2024-12-22
18.1
11.6
REL
B03
SOUTH
20000339
P-201
PM
Centrifugal Pump P-201 six-monthly planned maintenance. Bearing inspection, mechanical seal check and coupling alignment verification.
Inspect bearing condition and clearances. Replenish grease per lubrication schedule Castrol Tribol 800. Check coupling alignment. Verify seal flush flow rate. Update maintenance record.
MECH_TEAM_B
MECH_TEAM_A
PM01
2022-04-26
2022-05-09
2022-05-15
2022-05-09
2022-05-10
2022-05-100
2022-05-12
20.0
17.9
CLSD
B03
SOUTH
20000350
P-201
PM
CENTRIFUGAL PUMP P-201 ANNUAL OVERHAUL. FULL DISASSEMBLY, WEAR MEASUREMENT, IMPELLER AND SEAL REPLACEMENT.
Full pump disassembly. Measure all wear components against tolerances. Replace impeller, wear rings, bearings and mechanical seal. Reassemble, align, and performance test.
MECH_TEAM_B
MECH_TEAM_A
PM03
2024-01-04
2024-02-27
2024-02-27
2024-02-28
2024-02-28
2024-03-02
19.8
20.0
TECO
B03
SOUTH
20000351
P-201
PM
Centrifugal Pump P-201 quarterly lubrication service. Bearing grease replenishment and vibration baseline measurement.
Grease drive end and non-drive end bearings. Measure and record vibration signature. Check motor current at duty point. Inspect coupling spider for wear.
MECH_TEAM_B
MECH_TEAM_A
PM02
2021-04-11
2021-05-13
2021-05-20
2021-05-13
2021-05-14
2021-05-14
2021-05-17
N/A
17.5
N/A
B03
SOUTH
20000357
P-201
PDM
Centrifugal Pump P-201 vibration trending upward over 30 days. Broadband velocity 204.5 mm/s. Bearing defect frequency identified in spectrum.
Vibration analysis confirms bearing fault. Replace drive end bearing proactively. Re-baseline vibration signature after repair.
MECH_TEAM_B
MECH_TEAM_A
PDM1
2021-03-08
2021-04-29
2021-05-02
n/a
2021-04-30
2021-04-30
NULL
18.9
17.7
CRTD
B03
SOUTH
20000369
P-201
PDM
Centrifugal Pump P-201 motor current increasing trend. Current draw 218.4 A versus baseline 5.4 A. Possible internal wear.
Inspect impeller and wear rings for erosion. Measure internal clearances. Replace worn components. Re-test performance at duty conditions.
MECH_TEAM_B
MECH_TEAM_A
PDM1
2023-02-28
2023-03-10
2023-03-15
2023-03-10
2023-03-10
2023-03-10
2023-03-12
13.6
10.0
CLSD
B06
NORTH
20000382
P-202
CM
Centrifugal Pump P-202 high vibration alarm on drive end bearing. Amplitude 25.7 mm/s RMS exceeding trip setpoint.
Isolate pump, drain casing, disassemble bearing housing. Replace drive end bearing 6308-2RS. Realign coupling to within 0.05mm TIR. Functional test at duty point.
MECH_TEAM_B
MECH_TEAM_A
CM02
2022-09-27
2022-09-30
2022-10-04
2022-09-30
2022-09-30
2022-09-30
2022-10-01
5.0
5.0
CLSD
B06
NORTH
20000397
P-202
CM
Centrifugal Pump P-202 mechanical seal failure. Product leakage observed at gland area estimated 296.1 L/h.
Replace complete mechanical seal cartridge. Flush seal chamber, pressure test at 11.3 bar. Return to service and monitor seal flush flow.
MECH_TEAM_B
MECH_TEAM_A
CM01
2019-07-10
2019-07-13
2019-07-15
2019-07-12
2019-07-13
2019-07-13
2019-07-15
6.4
7.2
PCNF
null
NORTH
20000403
P-202
CM
Centrifugal Pump P-202 cavitating intermittently. Suction pressure 260.10 bar below minimum NPSH required.
Check suction strainer differential pressure. Clean strainer basket. Verify suction vessel level. Adjust operating point to restore positive NPSH.
MECH_TEAM_B
MECH_TEAM_A
CM02
2019-12-19
2019-12-22
2019-12-25
2019-12-22
2019-12-22
2019-12-22
2019-12-27
10.9
7.5
TECO
B06
NORTH
20000407
P-202
CM
Centrifugal Pump P-202 motor overload trip. Overcurrent detected phase A 148.8 A above FLC.
Megger test motor windings. Check VFD parameters. Inspect terminal connections for heat damage. Replace overload relay if tripped beyond reset.
MECH_TEAM_B
Mech_Team_A
CM03
2023-01-04
2023-01-05
2023-01-09
2023-01-04
2023-01-05
2023-01-05
2023-01-07
9.8
7.2
OPEN
B06
NORTH
20000408
P-202
CM
Centrifugal Pump P-202 bearing temperature high alarm drive end. Temperature 181 degC above baseline.
Remove bearing housing end cover. Measure bearing clearance. Replace worn bearing. Re-grease per lubrication schedule. Monitor temperature for 2 hours post start.
MECH_TEAM_B
MECH_TEAM_A
CM02
2020-06-17
NA
2020-06-22
2020-06-18
2020-06-19
2020-06-19
2020-06-22
15.9
15.6
PCNF
B06
NORTH
20000423
P-202
NA
Centrifugal Pump P-202 low flow alarm active. Flow 289.9 m3/h below minimum process requirement.
Inspeсt impeller for wеar and blockage. Rеmovе аny dеbris. Chеck wear ring clearance. Trim impellеr if rеquired. Verify system сurvе аgainst pumр curvе.
MECH_TEAM_B
MECH_TEAM_A
CM01
2024-01-19
2024-01-22
2024-01-23
2024-01-22
2024-01-22
2024-01-23
2024-01-28
19.6
17.1000000000
TECO
B06
NORTH
20000433
P-202
PM
Centrifugal Pump P-202 six-monthly planned maintenance. Bearing inspection, mechanical seal check and coupling alignment verification.
Inspect bearing condition and clearances. Replenish grease per lubrication schedule Mobil SHC 220. Check coupling alignment. Verify seal flush flow rate. Update maintenance record.
MECH_TEAM_B
MECH_TEAM_A
PM02
2019-08-07
2019-08-19
2019-08-26
2019-08-19
2019-08-20
2019-08-20
2019-08-21
11.6
14.1
TECO
B06
NORTH
20000445
P-202
PM
Centrifugal Pump P-202 annual overhaul. Full disassembly, wear measurement, impeller and seal replacement.
Full pump disassembly. Measure all wear components against tolerances. Replace impeller, wear rings, bearings and mechanical seal. Reassemble, align, and performance test.
MECH_TEAM_B
MECH_TEAM_A
PM02
2022-07-07
2022-08-01
2022-08-02
2022-08-01
2022-08-02
2022-08-02
2022-08-05
14.9
16.7
CRTD
B06
NORTH
20000451
P-202
PM
Centrifugаl Pump P-202 quarterly lubrication servicе. Bearing greаse rерlenishmеnt and vibrаtiοn baseline meаsurеment.
Grease drive end and non-drive end bearings. Measure and record vibration signature. Check motor current at duty point. Inspect coupling spider for wear.
MECH_TEAM_B
MECH_TEAM_A
PM01
2022-07-01
2022-08-02
2022-08-08
2022-08-02
2022-08-02
2022-08-02
2022-08-03
15.8
16.3
CLSD
B06
NORTH
20000457
P-22
PDM
Centrifugal Pump P-202 vibration trending upward over 30 days. Broadband velocity 1.6 mm/s. Bearing defect frequency identified in spectrum.
Vibration analysis confirms bearing fault. Replace drive end bearing proactively. Re-baseline vibration signature after repair.
MECH_TEAM_B
MECH_TEAM_A
PDM1
2023-11-10
2023-12-26
2024-01-01
2023-12-25
2023-12-26
2023-12-26
2023-12-31
20.2
18.4
REL
B06
NORTH
20000459
P-202
PDM
Centrifugal Pump P-202 motor current increasing trend. Current draw 261.7 A versus baseline 64.8 A. Possible internal wear.
Inspect impeller and wear rings for erosion. Measure internal clearances. Replace worn components. Re-test performance at duty conditions.
MECH_TEAM_B
MECH_TEAM_A
PDM1
2021-07-10
2021-07-23
2021-07-24
2021-07-23
2021-07-24
2021-07-24
2021-07-27
14.5
14.4
REL
B06
NORTH
20000459
P-202
PDM
Centrifugal Pump P-202 motor current increasing trend. Current draw 261.7 A versus baseline 64.8 A. Possible internal wear.
Inspect impeller and wear rings for erosion. Measure internal clearances. Replace worn components. Re-test performance at duty conditions.
MECH_TEAM_B
MECH_TEAM_A
PDM1
2021-07-10
2021-07-23
2021-07-24
2021-07-23
2021-07-24
2021-07-24
2021-07-27
14.5
14.4
REL
B04
CENTRAL
20000470
P-301
CM
Centrifugal Pump P-301 high vibration alarm on drive end bearing. Amplitude 141.5 mm/s RMS exceeding trip setpoint.
Isolate pump, drain casing, disassemble bearing housing. Replace drive end bearing 6310-2Z. Realign coupling to within 0.05mm TIR. Functional test at duty point.
MECH_TEAM_B
MECH_TEAM_A
CM01
2022-08-14
2022-08-14
2022-08-16
2022-08-14
2022-08-14
2022-08-14
2022-08-17
2.2
2.2
TECO
B04
CENTRAL
20000471
P-301
CM
Centrifugal Pump P-301 mechanical seal failure. Product leakage observed at gland area estimated 11.8 L/h.
Replace complete mechanical seal cartridge. Flush seal chamber, pressure test at 7.0 bar. Return to service and monitor seal flush flow.
MECH_TEAM_B
mech_team_a
CM03
2021-09-20
2021-09-21
2021-09-25
2021-09-21
2021-09-21
2021-09-21
2021-09-26
717.4290807006086
6.3
CLSD
B04
CENTRAL
20000480
P-301
CM
Centrifugal Pump P-301 cavitating intermittently. Suction pressure 155.70 bar below minimum NPSH required.
Check suction strainer differential pressure. Clean strainer basket. Verify suction vessel level. Adjust operating point to restore positive NPSH.
MECH_TEAM_B
MECH_TEAM_A
CM03
2023-06-25
2023-06-25
2023-06-26
2023-06-25
2023-06-25
2023-06-25
2023-06-28
3.7
3.5
PCNF
B04
CENTRAL
20000482
P-301
CM
Centrifugal Pump P-301 motor overload trip. Overcurrent detected phase A 84.4 A above FLC.
Megger test motor windings. Check VFD parameters. Inspect terminal connections for heat damage. Replace overload relay if tripped beyond reset.
MECHT_EAM_B
MECH_TEAM_A
CM02
N/A
2020-12-17
2020-12-18
2020-12-17
2020-12-17
2020-12-17
2020-12-22
5.5
5.0
CLSD
B04
CENTRAL
20000486
P-301
CM
Centrifugal Pump P-301 bearing temperature high alarm drive end. Temperature 168 degC above baseline.
Remove bearing housing end cover. Measure bearing clearance. Replace worn bearing. Re-grease per lubrication schedule. Monitor temperature for 2 hours post start.
MECH_TEAM_B
-
CM02
2020-07-01
2020-07-02
2020-07-04
2020-07-02
2020-07-02
2020-07-02
2020-07-04
5.8
7.1
PCNF
B04
CENTRAL
20000495
P-301
CM
Centrifugаl Pump P-301 low flow alаrm аctive. Flow 199.9 m3/h below minimum procеss rеquirеment.
Inspect impeller for wear and blockage. Remove any debris. Check wear ring clearance. Trim impeller if required. Verify system curve against pump curve.
MECH_TEAM_B
MECH_TEAM_A
CM03
2020-10-22
2020-10-25
2020-10-30
2020-10-25
2020-10-25
2020-10-25
2020-10-27
18.2
13.7
TECO
B04
CENTRAL
20000505
P-301
PM
Centrifugal Pump P-301 six-monthly planned maintenance. Bearing inspection, mechanical seal check and coupling alignment verification.
Inspect bearing condition and clearances. Replenish grease per lubrication schedule Mobil SHC 220. Check coupling alignment. Verify seal flush flow rate. Update maintenance record.
MECH_TEAM_B
MECH_TEAM_A
PM02
2020-09-19
2020-09-26
2020-09-29
2020-09-26
2020-09-27
2020-09-27
2020-09-30
20.9
19.8
CLSD
B04
CENTRAL
20000514
P-301
PM
Centrifugal Pump P-301 annual overhaul. Full disassembly, wear measurement, impeller and seal replacement.
Full pump disassembly. Measure all wear components against tolerances. Replace impeller, wear rings, bearings and mechanical seal. Reassemble, align, and performance test.
MECH_TEAM_B
MECH_TEAM_A
PM03
2020-10-22
2020-12-04
2020-12-05
2020-12-04
2020-12-05
2020-12-05
2020-12-08
19.1
19.8
PCNF
B04
CENTRAL
20000514
P-301
PM
Centrifugal Pump P-301 annual overhaul. Full disassembly, wear measurement, impeller and seal replacement.
Full pump disassembly. Measure all wear components against tolerances. Replace impeller, wear rings, bearings and mechanical seal. Reassemble, align, and performance test.
MECH_TEAM_B
MECH_TEAM_A
PM03
2020-10-22
2020-12-04
2020-12-05
2020-12-04
2020-12-05
2020-12-05
2020-12-08
19.1
19.8
PCNF
B04
CENTRAL
20000523
P-301
PM
Centrifugal Pump P-301 quarterly lubrication service. Bearing grease replenishment and vibration baseline measurement.
NULL
MECH_TEAM_B
MECH_TEAM_A
PM01
2022-02-05
2022-02-28
2022-03-06
2022-02-27
2022-02-28
2022-02-28
2022-03-04
19.6
19.4
CLSD
B04
CENTRAL
20000523
P-301
PM
Centrifugal Pump P-301 quarterly lubrication service. Bearing grease replenishment and vibration baseline measurement.
NULL
MECH_TEAM_B
MECH_TEAM_A
PM01
2022-02-05
2022-02-28
2022-03-06
2022-02-27
2022-02-28
2022-02-28
2022-03-04
19.6
19.4
CLSD
B04
CENTRAL
20000524
P-301
PDM
Centrifugal Pump P-301 vibration trending upward over 30 days. Broadband velocity 18.4 mm/s. Bearing defect frequency identified in spectrum.
Vibration analysis confirms bearing fault. Replace drive end bearing proactively. Re-baseline vibration signature after repair.
MECH_TEAM_B
MECH_TEAM_A
PDM2
2019-04-02
2019-04-22
2019-04-24
2019-04-21
2019-04-22
2019-04-22
2019-04-22
9.7
9.0
TECO
B044
CENTRAL
20000528
P-301
PDM
Centrifugal Pump P-301 motor current increasing trend. Current draw 281.5 A versus baseline 126.6 A. Possible internal wear.
Inspect impeller and wear rings for erosion. Measure internal clearances. Replace worn components. Re-test performance at duty conditions.
MECH_TEAM_B
MECH_TEAM_A
PDM1
2019-06-21
2019-07-29
2019-07-31
2019-07-28
2019-07-29
2019-07-29
2019-07-29
26.7
21.1
PCNF
B02
SOUTH
N/A
P-302
CM
Centrifugal Pump P-302 high vibration alarm on drive end bearing. Amplitude 239.0 mm/s RMS exceeding trip setpoint.
Isolate pump, drain casing, disassemble bearing housing. Replace drive end bearing 6207-2RS. Realign coupling to within 0.05mm TIR. Functional test at duty point.
MECH_TEAM_B
MECH_TEAM_A
CM03
2019-04-08
2019-04-10
2019-04-15
2019-04-10
2019-04-10
2019-04-10
2019-04-14
12.6
12.0
PCNF
B02
SOUTH
20000534
P-302
CM
Centrifugal Pump P-302 mechanical seal failure. Product leakage observed at gland area estimated 280.4 L/h.
Replace complete mechanical seal cartridge. Flush seal chamber, pressure test at 12.7 bar. Return to service and monitor seal flush flow.
MECH_TEAM_B
MECH_TEAM_A
CM01
2024-03-31
2024-04-02
2024-04-07
2024-04-02
2024-04-02
2024-04-02
2024-04-02
8.6
9.7
PCNF
B02
SOUTH
20000537
P-302
CM
Centrifugal Pump P-302 cavitating intermittently. Suction pressure 106.30 bar below minimum NPSH required.
Check suction strainer differential pressure. Clean strainer basket. Verify suction vessel level. Adjust operating point to restore positive NPSH.
MECH_TEAM_B
MECH_TEAM_A
CM02
2021-11-16
2021-11-17
2021-11-18
2021-11-17
2021-11-17
2021-11-17
2021-11-19
12.0
12.9
PCNF
B02
SOUHT
20000541
P-302
CM
Centrifugal Pump P-302 motor overload trip. Overcurrent detected phase A 289.7 A above FLC.
Megger test motor windings. Check VFD parameters. Inspect terminal connections for heat damage. Replace overload relay if tripped beyond reset.
MECH_TEAM_B
MECH_TEAM_A
CM01
N/A
2024-02-22
2024-02-23
2024-02-22
2024-02-22
2024-02-22
2024-02-26
12.5
11.3
PCNF
B02
SOUTH
20000542
PP-302
CM
Centrifugal Pump P-302 bearing temperature high alarm drive end. Temperature 161 degC above baseline.
Remove bearing housing end cover. Measure bearing clearance. Replace worn bearing. Re-grease per lubrication schedule. Monitor temperature for 2 hours post start.
MECH_TEAM_B
MECH_TEAM_A
CM01
2023-08-08
2023-08-08
2023-08-09
2023-08-07
2023-08-08
2023-08-08
2023-08-12
2.5
22.9
CLSD
B02
SOUTH
20000545
P-302
CM
Centrifugal Pump P-302 low flow alarm active. Flow 12.1 m3/h below minimum process requirement.
Inspect impeller for wear and blockage. Remove any debris. Check wear ring clearance. Trim impeller if required. Verify system curve against pump curve.
MECH_TEAM_B
MECH_TEAM_A
CM03
2023-01-03
2023-01-04
N/A
2023-01-03
2023-01-04
2023-01-04
2023-01-04
9.2
8.4
CLSD
B02
SOUTH
20000555
P-302
PM
Centrifugal Pump P-302 six-monthly planned maintenance. Bearing inspection, mechanical seal check and coupling alignment verification.
Inspect bearing condition and clearances. Replenish grease per lubrication schedule Mobil SHC 220. Check coupling alignment. Verify seal flush flow rate. Update maintenance record.
MECH_TEAM_B
MECH_TEAM_A
PM01
2023-05-16
2023-06-15
2023-06-21
2023-06-15
2023-06-15
2023-06-15
2023-06-18
13.0
8.9
REL
B02
SOUTH
20000566
P-302
PM
Centrifugal Pump P-302 annual overhaul. Full disassembly, wear measurement, impeller and seal replacement.
Full pump disassembly. Measure all wear components against tolerances. Replace impeller, wear rings, bearings and mechanical seal. Reassemble, align, and performance test.
MECH_TEAM_B
MECH_TEAM_A
PM03
2021-09-24
2021-11-17
2021-11-20
2021-11-16
2021-11-17
2021-11-17
2021-11-22
6.5
7.1
TECO
B02
SOUTH
20000580
P-302
PM
Centrifugal Pump P-302 quarterly lubrication service. Bearing grease replenishment and vibration baseline measurement.
Grease drive end and non-drive end bearings. Measure and record vibration signature. Check motor current at duty point. Inspect coupling spider for wear.
MECH_TEAM_B
MECH_TEAM_A
PM01
2023-02-09
2023-03-27
2023-03-28
2023-03-27
2023-03-28
2023-03-28
2023-04-01
19.1
15.2
TTECO
B02
SOUTH
20000581
N/A
PDM
Centrifugal Pump P-302 vibration trending upward over 30 days. Broadband velocity 66.8 mm/s. Bearing defect frequency identified in spectrum.
NULL
MECH_TEAM_B
MECH_TEAM_A
PDM1
2019-12-09
2020-01-21
2020-01-23
2020-01-21
2020-01-22
2020-01-22
2020-01-22
10.9
12.3
TECO
B02
SOUTH
20000592
P-302
PDM
Centrifugal Pump P-302 motor current increasing trend. Current draw 76.3 A versus baseline 148.3 A. Possible internal wear.
Insрect impеller аnd weаr rings for еrοsion. Measure internаl clеаrances. Replacе wοrn сomponеnts. Rе-test perfοrmаnce at duty conditiοns.
MECH_TEAM_B
MECH_TEAM_A
PDM1
2023-11-19
2023-11-26
2023-11-27
2023-11-26
2023-11-27
2023-11-27
2023-12-02
24.6
17.9
OPEN
B05
WEST
20000603
P-401
CM
Centrifugal Pump P-401 high vibration alarm on drive end bearing. Amplitude 189.9 mm/s RMS exceeding trip setpoint.
NA
MECH_TEAM_B
MECH_TEAM_A
CM03
2021-05-21
2021-05-21
2021-05-25
2021-05-20
2021-05-21
2021-05-21
2021-05-22
16.9
15.3
REL
B05
WEST
20000609
P-401
CM
Centrifugal Pump P-401 mechanical seal failure. Product leakage observed at gland area estimated 199.0 L/h.
Replace complete mechanical seal cartridge. Flush seal chamber, pressure test at 5.6 bar. Return to service and monitor seal flush flow.
MECH_TEAM_B
MECH_TEAM_A
CM01
2024-11-10
2024-11-12
2024-11-17
2024-11-12
2024-11-12
2024-11-12
2024-11-14
3.6
2.8
TECO
B05
WEST
20000615
P-401
CM
Centrifugal Pump P-401 cavitating intermittently. Suction pressure 80.90 bar below minimum NPSH required.
Check suction strainer differential pressure. Clean strainer basket. Verify suction vessel level. Adjust operating point to restore positive NPSH.
MECH_TEAM_B
MECH_TEAM_A
CM01
2023-08-16
2023-08-17
2023-08-18
2023-08-17
2023-08-17
2023-08-17
2023-08-19
8.1
8.8
TECО
B05
WEST
20000616
P-401
N/A
Centrifugal Pump P-401 motor οverlοad trip. Оvеrсurrent detected рhase A 175.0 A abovе FLC.
Meggеr test motor windings. Cheсk VFD рarаmeters. Insрect terminal сοnnections for heat dаmage. Replace overload relаy if triрped beyοnd resеt.
MECH_TEAM_B
MECH_TEAM_A
CM03
2022-03-28
2022-03-30
2022-04-04
2022-03-30
2022-03--30
2022-03-30
2022-04-02
16.2
15.3
OPEN
B05
WEST
20000619
P-401
CM
Centrifugal Pump P-401 bearing temperature high alarm drive end. Temperature 235 degC above baseline.
Remove bearing housing end cover. Measure bearing clearance. Replace worn bearing. Re-grease per lubrication schedule. Monitor temperature for 2 hours post start.
MECH_TEAM_B
MECH_TEAM_A
CM02
2022-05-07
2022-05-07
2022-05-11
2022-05-07
2022-05-07
2022-05-07
2022-05-10
9.3
8.8
PCNF
B05
WEST
20000624
null
CM
Centrifugal Pump P-401 low flow alarm active. Flow 66.7 m3/h below minimum process requirement.
Inspect impeller for wear and blockage. Remove any debris. Check wear ring clearance. Trim impeller if required. Verify system curve against pump curve.
MECH_TEAM_B
MECH_TEAM_A
CM02
2024-12-07
2024-12-09
2024-12-14
2024-12-09
2024-12-09
2024-12-09
2024-12-14
2.5
1.7
CLSD
B05
20000636
P-401
PM
Centrifugal Pump P-401 six-monthly planned maintenance. Bearing inspection, mechanical seal check and coupling alignment verification.
Insрect bearing condition аnd cleаranсes. Reрlеnish grease реr lubricatiοn schedule Mοbil SHC 220. Check cοupling alignment. Verify seаl flush flow rate. Update maintenancе record.
MECH_TEAM_B
MECH_TEAM_A
PM01
2020-08-14
2020-09-23
2020-09-25
2020-09-23
2020-09-23
2020-09-24
2020-09-24
5.3
5.2
TECO
B05
WEST
20000648
P-401
PM
Centrifugal Pump P-401 annual overhaul. Full disassembly, wear measurement, impeller and seal replacement.
Full pump disassembly. Measure all wear components against tolerances. Replace impeller, wear rings, bearings and mechanical seal. Reassemble, align, and performance test.
MECH_TEAM_B
MECH_TEAM_A
PM02
2024-07-23
2024-08-25
2024-08-31
2024-08-25
2024-08-26
2024-08-26
2024-08-26
10.5
11.8
OPEN
B05
WEST
20000663
p-401
PM
Centrifugal Pump P-401 quarterly lubrication service. Bearing grease replenishment and vibration baseline measurement.
Grease drive end and non-drive end bearings. Measure and record vibration signature. Check motor current at duty point. Inspect coupling spider for wear.
MECH_TEAM_B
MECH_TEAM_A
PM03
2020-02-20
2020-03-10
2020-3-12
2020-03-10
2020-03-10
2020-03-10
2020-03-10
13.2
16.5
REL
B05
WEST
20000676
P-401
PDM
Centrifugal Pump P-401 vibration trending upward over 30 days. Broadband velocity 153.4 mm/s. Bearing defect frequency identified in spectrum.
Vibration analysis confirms bearing fault. Replace drive end bearing proactively. Re-baseline vibration signature after repair.
MECH_TEAM_B
MECH_TEAM_A
PDM2
2020/10/02
2020-11-18
2020-11-19
2020-11-17
2020-11-18
2020-11-18
2020-11-21
16.3
20.1
TECO
B05
WEST
20000684
P-401
PDM
Centrifugal Pump P-401 motor current increasing trend. Current draw 12.4 A versus baseline 147.5 A. Possible internal wear.
Inspect impeller and wear rings for erosion. Measure internal clearances. Replace worn components. Re-test performance at duty conditions.
MECH_TEAM_B
MECH_TEAM_A
PDM2
2024-11-15
null
2024-11-28
2024-11-27
2024-11-28
2024-11-28
2024-11-28
15.5
17.3
TECO
B01
EAST
20000698
P-501
CM
Centrifugal Pump P-501 high vibration alarm on drive end bearing. Amplitude 177.7 mm/s RMS exceeding trip setpoint.
Isolate pump, drain casing, disassemble bearing housing. Replace drive end bearing 22316E. Realign coupling to within 0.05mm TIR. Functional test at duty point.
MECH_TEAM_B
MECH_TEAM_A
CM03
2020-01-02
2020-01-03
2020-01-08
2020-01-03
2020-01-03
2020-01-03
2020-01-08
8.6
7.8
TECO
B01
EAST
20000709
P-501
CM
Centrifugal Pump P-501 mechanical seal failure. Product leakage observed at gland area estimated 27.4 L/h.
Replace complete mechanical seal cartridge. Flush seal chamber, pressure test at 11.8 bar. Return to service and monitor seal flush flow.
MECH_TEAM_B
MECH_TEAM_A
CM03
2020-03-09
2020-03-09
2020-03-11
2020-03-09
2020-03-09
-
2020-03-12
4.2
3.5
CRTD
B01
EAST
20000709
P-501
CM
Centrifugal Pump P-501 mechanical seal failure. Product leakage observed at gland area estimated 27.4 L/h.
Replace complete mechanical seal cartridge. Flush seal chamber, pressure test at 11.8 bar. Return to service and monitor seal flush flow.
MECH_TEAM_B
MECH_TEAM_A
CM03
2020-03-09
2020-03-09
2020-03-11
2020-03-09
2020-03-09
-
2020-03-12
4.2
3.5
CRTD
B01
EAST
20000710
P-501
CM
Centrifugal Pump P-501 cavitating intermittently. Suction pressure 271.30 bar below minimum NPSH required.
Check suction strainer differential pressure. Clean strainer basket. Verify suction vessel level. Adjust operating point to restore positive NPSH.
MECH_TEAM_B
MECH_TEAM_A
CM02
2019-07-13
2019-07-16
2019-07-19
2019-07-16
2019-07-16
2019-07-16
2019-07-19
13.3
12.2
CRTD
B01
EAST
20000713
P-501
CM
Centrifugal Pump P-501 motor overload trip. Overcurrent detected phase A 211.9 A above FLC.
Megger test motor windings. Check VFD parameters. Inspect terminal connections for heat damage. Replace overload relay if tripped beyond reset.
MECH_TEAM_B
MECH_TEAM_A
CM02
2023-04-04
2023-04-04
2023-04-07
20233-04-03
2023-04-04
2023-04-04
2023-04-05
14.6
14.0
TECO
B01
EAST
20000714
P-501
CM
Centrifugal Pump P-501 bearing temperature high alarm drive end. Temperature 232 degC above baseline.
Remove bearing housing end cover. Measure bearing clearance. Replace worn bearing. Re-grease per lubrication schedule. Monitor temperature for 2 hours post start.
MECH_TEAM_B
MECH_TEAM_A
CM03
2024-02-04
2024-02-05
2024-02-10
2024-02-05
2024-02-05
2024-02-05
2024-02-08
7.5
6.8
CRTD
B01
EAST
20000718
P-501
CM
Centrifugal Pump P-501 low flow alarm active. Flow 245.6 m3/h below minimum process requirement.
Inspect impeller for wear and blockage. Remove any debris. Check wear ring clearance. Trim impeller if required. Verify system curve against pump curve.
MECH_TEAM_B
MECH_TEAM_A
CM03
2020-07-07
2020-07-10
2020-07-14
2020-07-09
2020-07-10
2020-07-10
2020-07-15
4.7
5.7
CRTD
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Industrial Maintenance Synthetic Dataset

Synthetic dataset of 1M sensor tag records and 1M maintenance work orders across 37 industrial equipment types, generated for domain-specific NLP models in industrial maintenance.

Dataset Details

Property Value
Total rows ~2M (1M sensor tags + 1M maintenance records)
Equipment types 37
Equipment instances 145
Languages English
Format Parquet
With impurities Yes (10% rate)
Build date 2026-03-07
License Apache 2.0

Dataset Structure

Sensor Tags (sensor_tags)

Tag_name ; Server_name ; Description ; Units ; Building ; Production_line ; Equipment_ID ; Equipment_type ; Variable_type
Field Description Example
Tag_name Unique sensor identifier centrifugal_pump_p102_bearing_temp_de
Server_name Data acquisition server OPC_SERVER_01
Description Human-readable description Drive end bearing temperature pump P-102
Units Measurement units degC, bar, RPM, Boolean
Building Physical location B02
Production_line Process line LINE_A
Equipment_ID Equipment identifier P-102
Equipment_type Equipment category Centrifugal Pump
Variable_type Data type Analog, Discrete, Text, DateTime

Maintenance Records (maintenance)

Location (building number) ; Region ; WorkOrder ; Equipment_ID ; OrderType ; WorkOrderDescription ; OperationDescription ; MaintenanceWorkCenter ; OperationWorkCenter ; Maintenance_activity_type ; CreatedDate ; ScheduledStartDate ; ScheduledFinishDate ; ActualStartDate ; ActualFinishDate ; TechnicalCompletionDate ; CloseData ; ActualWork ; PlannedWork ; OrderStatus

Work orders cover order types: CM (Corrective), PM (Preventive), PDM (Predictive), EM (Emergency), STAT (Statutory).

Equipment Types Covered

Centrifugal Pump, Compressor, Heat Exchanger, Reactor, Distillation Column, Storage Tank, Boiler, Centrifuge, Evaporator, Crystalliser, Filter, Agitator, Belt Conveyor, Motor, Separator, Dryer, Extruder, Cooling Tower, HVAC Unit, Pressure Vessel, Gas Turbine, Ball Mill, Screw Conveyor, Rotary Dryer, Hydraulic Press, Rotary Lobe Pump, Diaphragm Pump, Dosing Pump, Gas Scrubber, Vacuum Pump, Gearbox, Air Compressor, Steam Turbine, Spray Dryer, Ultrafiltration Unit, Fermentor, Fluid Catalytic Cracker.

Data Quality

This dataset includes intentional impurities (10% rate) to simulate real-world industrial data:

  • Missing values (3% of cells)
  • Typographical errors in text descriptions
  • Unit format variants (degC / °C / Celsius)
  • Equipment abbreviations (CP, HX, COMP)
  • Date anomalies (actual finish before actual start)

This makes the dataset suitable for testing data cleaning pipelines and training robust NLP models.

Usage

from datasets import load_dataset

# Load sensor tags
tags = load_dataset("jvachier/industrial-maintenance-synthetic", data_files="sensor_tags.parquet")

# Load maintenance records
maintenance = load_dataset("jvachier/industrial-maintenance-synthetic", data_files="maintenance.parquet")

Or with pandas:

import pandas as pd

tags_df = pd.read_parquet("sensor_tags.parquet")
maintenance_df = pd.read_parquet("maintenance.parquet")

Generation

This dataset was generated using the open-source pipeline at: github.com/jvachier/industrial-maintenance-synthetic-data

Also available on Kaggle (CSV format): kaggle.com/datasets/jvachier/industrial-maintenance-synthetic-dataset

The generation pipeline uses config-driven templates which can be freely modified to generate custom variants of this dataset.

Intended Use

  • Pre-training domain-specific encoder transformers (MLM)
  • Building and evaluating RAG retrieval pipelines
  • Predictive maintenance NLP research
  • Benchmarking embedding models on industrial text
  • Testing ETL and data quality frameworks

Citation

@dataset{vachier2026industrial,
  author    = {Vachier, Jeremy},
  title     = {Industrial Maintenance Synthetic Dataset},
  year      = {2026},
  publisher = {HuggingFace},
  url       = {https://huggingface.co/datasets/jvachier/industrial-maintenance-synthetic}
}

Author

Jeremy Vachierjvachier.github.io

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