Location (building number) large_stringclasses 439
values | Region large_stringclasses 88
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values | WorkOrderDescription large_stringlengths 0 146 ⌀ | OperationDescription large_stringlengths 0 205 ⌀ | MaintenanceWorkCenter large_stringclasses 210
values | OperationWorkCenter large_stringclasses 210
values | Maintenance_activity_type large_stringclasses 108
values | CreatedDate large_stringlengths 0 14 ⌀ | ScheduledStartDate large_stringlengths 0 14 ⌀ | ScheduledFinishDate large_stringlengths 0 14 ⌀ | ActualStartDate large_stringlengths 0 14 ⌀ | ActualFinishDate large_stringlengths 0 14 ⌀ | TechnicalCompletionDate large_stringlengths 0 14 ⌀ | CloseData large_stringlengths 0 14 ⌀ | ActualWork large_stringlengths 0 18 ⌀ | PlannedWork large_stringlengths 0 18 ⌀ | OrderStatus large_stringclasses 81
values |
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B02 | NORTH | 20000012 | P-101 | CM | Centrifugal Pump P-101 high vibration alarm on drive end bearing. Amplitude 203.2 mm/s RMS exceeding trip setpoint. | Isolate pump, drain casing, disassemble bearing housing. Replace drive end bearing 22316E. Realign coupling to within 0.05mm TIR. Functional test at duty point. | MECH_TEAM_B | MECH_TEAM_A | CM01 | 2021-06-13 | 2021-06-41 | 2021-06-15 | 2021-06-14 | 2021-06-14 | 2021-06-15 | 2021-06-16 | 13.5 | 11.8 | TECO |
B02 | NORTH | 20000019 | P-101 | CM | Centrifugal Pump P-101 mechanical seal failure. Product leakage observed at gland area estimated 60.6 L/h. | Replace complete mechanical seal cartridge. Flush seal chamber, pressure test at 19.1 bar. Return to service and monitor seal flush flow. | MECH_TEAM_B | MECH_TEAM_A | CM03 | 2023-07-03 | 2023-07-05 | 2023-07-10 | 2023-07-05 | 2023-07-05 | 2023-07-05 | 2023-07-08 | 6.8 | 5.2 | CLSD |
B02 | NORTH | -20000027.0 | P-101 | CM | Centrifugal Pump P-101 cavitating intermittently. Suction pressure 215.30 bar below minimum NPSH required. | Check suction strainer differential pressure. Clean strainer basket. Verify suction vessel level. Adjust operating point to restore positive NPSH. | MECH_TEAM_B | MECH_TEAM_A | CM03 | 2019-06-22 | 2019-06-24 | 2019-06-29 | 2019-06-24 | 2019-06-24 | 2019-06-24 | 2019-06-28 | 4.22 | 5.4 | OPEN |
B02 | NORTH | 20000039 | P-101 | CM | Centrifugal Pump P-101 motor overload trip. Overcurrent detected phase A 230.0 A above FLC. | Megger test motor windings. Check VFD parameters. Inspect terminal connections for heat damage. Replace overload relay if tripped beyond reset. | MECH_TEAM_B | MECH_TEAM_A | CM01 | 2021-08-03 | 2021-08-04 | 2021-08-06 | 2021-08-04 | 2021-08-04 | 2021-08-04 | 2021-08-09 | 9.6 | 11.0 | CLSD |
B02 | NORTH | 20000053 | P-101 | CM | Centrifugal Pump P-101 bearing temperature high alarm drive end. Temperature 114 degC above baseline. | Remove bearing housing end cover. Measure bearing clearance. Replace worn bearing. Re-grease per lubrication schedule. Monitor temperature for 2 hours post start. | MECH_TEAM_B | MECH_TEAM_A | CM02 | 2020-12-13 | 2020-12-13 | 2020-12-15 | 2020-12-12 | 2020-12-13 | 2020-12-13 | 2020-12-15 | 4.6 | 5.2 | OPEN |
B02 | NORTH | 20000059 | P-101 | CM | Centrifugal Pump P-101 low flow alarm active. Flow 38.4 m3/h below minimum process requirement. | Inspect impeller for wear and blockage. Remove any debris. Check wear ring clearance. Trim impeller if required. Verify system curve against pump curve. | MECH_TEAM_B | MECH_TEAM_A | CM03 | 2023-01-08 | 2023-01-10 | 2023-01-12 | 2023-01-10 | 2023-01-10 | 2023-01-10 | 2023-01-13 | 13.9 | 13.9 | PCNF |
B02 | NORTH | n/a | P-101 | PM | Centrifugal Pump P-101 six-monthly planned maintenance. Bearing inspection, mechanical seal check and coupling alignment verification. | Inspect bearing condition and clearances. Replenish grease per lubrication schedule Castrol Tribol 800. Check coupling alignment. Verify seal flush flow rate. Update maintenance record. | MECH_TEAM_B | MECH_TEAM_A | PM01 | 2021-11-19 | 2021-12-03 | 2021-12-09 | 2021-12-03 | 2021-12-03 | 2021-12-03 | 2021-12-03 | 9.8 | 10.8 | CLD |
B02 | NORTH | 20000065 | P-101 | PM | Centrifugal Pump P-101 annual overhaul. Full disassembly, wear measurement, impeller and seal replacement. | Full pump disassembly. Measure all wear components against tolerances. Replace impeller, wear rings, bearings and mechanical seal. Reassemble, align, and performance test. | MECH_TEAM_B | MECH_TEAM_A | PM02 | 2020-11-13 | 2020-11-24 | 2020-11-29 | - | 2020-11-24 | 2020-11-24 | 2020-11-26 | 8.9 | CLSD | |
B02 | NORTH | 20000069 | P-101 | PM | Centrifugal Pump P-101 quarterly lubrication service. Bearing grease replenishment and vibration baseline measurement. | Grease drive end and non-drive end bearings. Measure and record vibration signature. Check motor current at duty point. Inspect coupling spider for wear. | MECH_TEAM_B | MECH_TEAM_A | PM01 | 2023/12/19 | 2024-02-06 | 2024-02-07 | 2024-02-05 | 2024-02-05 | 2024-02-06 | 2024-02-10 | 4.8 | 3.9 | REL |
B02 | NORTH | 20000081 | P-101 | PDM | Centrifugal Pump P-101 vibration trending upward over 30 days. Broadband velocity 265.4 mm/s. Bearing defect frequency identified in spectrum. | Vibration analysis confirms bearing fault. Replace drive end bearing proactively. Re-baseline vibration signature after repair. | MECH_TEAM_B | MECH_TEAM_A | PDM2 | 2020-06-24 | 2020-07-02 | 2020-07-04 | 2020-07-02 | 2020-07-02 | 2020-07-02 | 2020-07-07 | 9.3 | NA | PCNF |
B02 | NORTH | 20000081 | P-101 | PDM | Centrifugal Pump P-101 vibration trending upward over 30 days. Broadband velocity 265.4 mm/s. Bearing defect frequency identified in spectrum. | Vibration analysis confirms bearing fault. Replace drive end bearing proactively. Re-baseline vibration signature after repair. | MECH_TEAM_B | MECH_TEAM_A | PDM2 | 2020-06-24 | 2020-07-02 | 2020-07-04 | 2020-07-02 | 2020-07-02 | 2020-07-02 | 2020-07-07 | 9.3 | NA | PCNF |
B02 | NORTH | 20000093 | P-101 | PDM | Centrifugal Pump P-101 motor current increasing trend. Current draw 124.1 A versus baseline 182.0 A. Possible internal wear. | Inspect impeller and wear rings for erosion. Measure internal clearances. Replace worn components. Re-test performance at duty conditions. | MECH_TEAM_B | MECH_TEAM_A | PDM2 | - | 2021-07-25 | 2021-08-01 | 2021-07-24 | 2021-07-25 | 2021-07-25 | 2021-07-28 | 18.8 | 19.1 | PCNF |
B04 | SOUTH | 20000107 | P-102 | CM | Centrifugal Pump P-102 high vibration alarm on drive end bearing. Amplitude 141.1 mm/s RMS exceeding trip setpoint. | Isolate pump, drain casing, disassemble bearing housing. Replace drive end bearing NU2316. Realign coupling to within 0.05mm TIR. Functional test at duty point. | MECH_TEAM_B | Mech_Team_A | CM03 | 2020-11-04 | 2020-11-06 | 2020-11-11 | 2020-11-06 | 2020-11-06 | 2020-11-06 | 2020-11-07 | 4.0 | 3.7 | open |
B04 | SOUTH | 20000115 | P-102 | CM | Centrifugal Pump P-102 mechanical seal failure. Product leakage observed at gland area estimated 43.0 L/h. | Replace complete mechanical seal cartridge. Flush seal chamber, pressure test at 7.4 bar. Return to service and monitor seal flush flow. | MECH_TEAM_B | MECH_TEAM_A | CM02 | 2021-12-31 | 2021-12-31 | 2022-01-04 | 2021-12-31 | 2021-12-31 | 2021-12-31 | 2022-01-01 | 15.1 | 10.9 | Clsd |
B04 | SOUTH | 20000125 | P-102 | CM | Centrifugal Pump P-102 cavitating intermittently. Suction pressure 33.20 bar below minimum NPSH required. | Check suction strainer differential pressure. Clean strainer basket. Verify suction vessel level. Adjust operating point to restore positive NPSH. | MECH_TEAM_B | MECH_TEAM_A | CM02 | 2023-02-23 | 2023-02-24 | 2023-03-01 | 2023-02-24 | 2023-02-24 | 2023-02-24 | 2023-02-28 | 15.9 | 11.8 | PCNF |
B04 | SOUTH | 20000136 | P-102 | CM | Centrifugal Pump P-102 motor overload trip. Overcurrent detected phase A 229.7 A above FLC. | Megger test motor windings. Check VFD parameters. Inspect terminal connections for heat damage. Replace overload relay if tripped beyond reset. | MECH_TEAM_B | MECH_TEAM_A | CM02 | 2023-08-08 | 2023-08-08 | 2023-08-12 | 2023-08-08 | 2023-08-08 | 2023-08-08 | 2023-08-09 | 19.0 | 15.7 | CLSD |
B04 | SOUTH | 20000137 | N/A | CM | Centrifugal Pump P-102 bearing temperature high alarm drive end. Temperature 91 degC above baseline. | Remove bearing housing end cover. Measure bearing clearance. Replace worn bearing. Re-grease per lubrication schedule. Monitor temperature for 2 hours post start. | MECH_TEAM_B | MECH_TEAM_A | CM03 | 2021-05-18 | 2021-05-19 | 2021-05-21 | 2021-05-18 | 2021-05-19 | 2021-05-19 | 2021-05-24 | 15.2 | 17.3 | PCNF |
B04 | SOUTH | - | P-102 | CM | Centrifugal Pump P-102 low flow alarm active. Flow 214.1 m3/h below minimum process requirement. | Inspect impeller for wear and blockage. Remove any debris. Check wear ring clearance. Trim impeller if required. Verify system curve against pump curve. | MECH_TEAM_B | MECH_TEAM_A | CM01 | 2023-01-24 | 2023-01-24 | 2023-01-28 | 2023-01-24 | 2023-01-24 | 2023-01-24 | 2023-01-26 | 13.1 | 15.4 | TECO |
B04 | SOUTH | 20000154 | P-102 | PM | Centrifugal Pump P-102 six-monthly planned maintenance. Bearing inspection, mechanical seal check and coupling alignment verification. | Inspect bearing condition and clearances. Replenish grease per lubrication schedule Castrol Tribol 800. Check coupling alignment. Verify seal flush flow rate. Update maintenance record. | MECH_TEAM_B | MECH_TEAM_A | PM01 | 2021-04-20 | 2021-06-12 | 2021-06-16 | 2021-06-12 | 2021-06-13 | 2021-06-13 | 2021-06-15 | 21.0 | 27.3 | OPEN |
B04 | SOUTH | 20000164 | P-102 | PM | Centrifugal Pump P-102 annual overhaul. Full disassembly, wear measurement, impeller and seal replacement. | Full pump disassembly. Measure all wear components against tolerances. Replace impeller, wear rings, bearings and mechanical seal. Reassemble, align, and performance test. | MECH_TEAM_B | MECH_TEAM_A | PPM03 | 2019-05-14 | 2019-06-12 | 2019-06-16 | 2019-06-12 | 2019-06-13 | 2019-06-13 | 2019-06-18 | 23.6 | 25.0 | PCNF |
B04 | SOUTH | 20000169 | P-102 | PM | Centrifugal Pump P-102 quarterly lubrication service. Bearing grease replenishment and vibration baseline measurement. | Grease drive end and non-drive end bearings. Measure and record vibration signature. Check motor current at duty point. Inspect coupling spider for wear. | MECH_TEAM_B | MECH_TEAM_A | PM03 | 2021-06-23 | 2021-07-13 | 2021-07-20 | 2021-07-13 | 2021-07-14 | 2021-07-14 | 2021-07-15 | 17.9 | 16.3 | PCNF |
B04 | South | 20000176 | P-102 | PDM | Centrifugal Pump P-102 vibration trending upward over 30 days. Broadband velocity 164.4 mm/s. Bearing defect frequency identified in spectrum. | Vibration analysis confirms bearing fault. Replace drive end bearing proactively. Re-baseline vibration signature after repair. | MECH_TEAM_B | MECH_TEAM_A | PDM1 | 2022-07-21 | 2022-08-14 | 2022-08-20 | 22022-08-14 | 2022-08-15 | 2022-08-15 | 2022-08-19 | 13.8 | 15.5 | CLSD |
B04 | SOUTH | 20000191 | P-102 | PDM | Centrifugal Pump P-102 motor current increasing trend. Current draw 285.3 A versus baseline 186.8 A. Possible internal wear. | Inspect impeller and wear rings for erosion. Measure internal clearances. Replace worn components. Re-test performance at duty conditions. | MECH_TEAM_B | MECH_TEAM_A | PDM2 | 2020-08-26 | 2020-09-25 | 2020-09-29 | 2020-09-24 | 2020-09-25 | null | 2020-09-27 | 8.6 | N/A | CLSD |
B02 | EAST | 20000192 | P-103 | CM | Centrifugal Pump P-103 high vibration alarm on drive end bearing. Amplitude 23.8 mm/s RMS exceeding trip setpoint. | Isolate pump, drain casing, disassemble bearing housing. Replace drive end bearing NU2316. Realign coupling to within 0.05mm TIR. Functional test at duty point. | MECH_TEAM_B | MECH_TEAM_AA | CM01 | 2019-04-17 | 2019-04-17 | 2019-04-19 | 2019-04-17 | 2019-04-17 | 2019-04-17 | 2019-04-17 | 6.6 | 5.1 | CLSD |
B02 | NA | 20000201 | P-103 | CM | Centrifugal Pump P-103 mechanical seal failure. Product leakage observed at gland area estimated 276.2 L/h. | Replace complete mechanical seal cartridge. Flush seal chamber, prssure test at 3.7 bar. Return to service and monitor seal flush flow. | MECH_TEAM_B | MECH_TEAM_A | CM02 | 2023-08-09 | 2023-08-12 | 2023-08-13 | 2023-08-12 | 2023-08-12 | 2023-08-12 | 2023-08-16 | 13.2 | 16.4 | PCNF |
B02 | EAST | 20000205 | P-103 | CM | Centrifugal Pump P-103 cavitating intermittently. Suction pressure 200.70 bar below minimum NPSH required. | Check suction strainer differential pressure. Clean strainer basket. Verify suction vessel level. Adjust operating point to restore positive NPSH. | MECH_TEAM_B | MECH_TEAM_A | CM03 | 2021-02-25 | 2021-02-25 | 2021-02-28 | 2021-02-25 | 2021-02-25 | 2021-02-25 | 2021-03-01 | 15.5 | 469.1155619396258 | REL |
B02 | EAST | 20000208 | P-103 | CM | Centrifugal Pump P-103 motor overload trip. Overcurrent detected phase A 194.1 A above FLC. | Megger test motor windings. Check VFD parameters. Inspect terminal connections for heat damage. Replace overload relay if tripped beyond reset. | MECH_TEAM_B | MECH_TEAM_A | CM02 | 2019-06-10 | 2019-06-13 | 2019-06-18 | 2019-06-13 | 2019-06-13 | 2019-06-13 | 2019-06-15 | 7.3 | 8.6 | - |
B02 | EAST | 20000221 | P-103 | CM | Centrifugal Pump P-103 bearing temperature high alarm drive end. Temperature 145 degC above baseline. | Remove bearing housing end cover. Measure bearing clearance. Replace worn bearing. Re-grease per lubrication schedule. Monitor temperature for 2 hours post start. | MECH_TEAM_B | MECH_TEAM_A | CM01 | 2019-12-29 | 2019-12-31 | 2020-01-01 | 2019-12-30 | 2019-12-30 | 2019-12-31 | 2020-01-01 | 2.6 | 2.5 | CLSD |
B02 | EAST | 20000232 | P-103 | CM | Centrifugal Pump P-103 low flow alarm active. Flow 114.6 m3/h below minimum process requirement. | Inspect impeller for wear and blockage. Remove any debris. Check wear ring clearance. Trim impeller if required. Verify system curve against pump curve. | MECH_TEAM_B | MECH_TEAM_A | CM03 | 2021-05-03 | 2021-05-04 | 2021-05-09 | 2021-05-04 | 2021-05-04 | 2021-05-04 | 2021-05-08 | 3.1 | 2.4 | TECO |
B02 | EAST | 20000239 | P-103 | PM | Centrifugal Pump P-103 six-monthly planned maintenance. Bearing inspection, mechanical seal check and coupling alignment verification. | Inspect bearing condition and clearances. Replenish grease per lubrication schedule Shell Omala 220. Check coupling alignment. Verify seal flush flow rate. Update maintenance record. | MECH_TEAM_B | MECH_TEAM_A | PM01 | 2023-04-07 | 2023-04-21 | 2023-04-27 | 2023-04-21 | 2023-04-22 | 2023-04-22 | 2023-04-25 | 25.6 | 23.0 | CLSD |
B02 | EAST | 20000245 | P-103 | PM | Centrifugal Pump P-103 annual overhaul. Full disassembly, wear measurement, impeller and seal replacement. | Full pump disassembly. Measure all wear components against tolerances. Replace impeller, wear rings, bearings and mechanical seal. Reassemble, align, and performance test. | MECH_TEAM_B | MECH_TEAM_A | PM03 | 2020-11-24 | 2020-12-18 | 2020-12-22 | 2020-12-18 | 2020-12-19 | 2020-12-19 | 2020-12-19 | 17.2 | 15.5 | - |
B02 | EAST | 20000253 | null | PM | Centrifugal Pump P-103 quarterly lubrication service. Bearing grease replenishment and vibration baseline measurement. | Grease drive end and non-drive end bearings. Measure and record vibration signature. Check motor current at duty point. Inspect coupling spider for wear. | MECH_TEAM_B | MECH_TEAM_A | PM03 | 2019-03-24 | 2019-05-23 | 2019-05-29 | 2019-0-523 | 2019-05-24 | 2019-05-24 | 2019-05-29 | 19.6 | 25.7 | CLSD |
B02 | EAST | 20000267 | P-103 | PDM | Centrifugal Pump P-103 vibration trending upward over 30 days. Broadband velocity 127.7 mm/s. Bearing defect frequency identified in spectrum. | Vibration analysis confirms bearing fault. Replace drive end bearing proactively. Re-baseline vibration signature after repair. | MECH_TEAM_B | MECH_TEAM_A | PDM1 | NULL | 2022-07-17 | 2022-07-23 | 2022-07-17 | 2022-07-18 | 2022-07-18 | 2022-07-23 | 17.2 | 13.8 | CLSD |
B02 | EAST | 20000273 | P-103 | PDM | Centrifugal Pump P-103 mootr current increasing trend. Current draw 48.6 A versus baseline 82.7 A. Possible internal wear. | Inspect impeller and wear rings for erosion. Measure internal clearances. Replace worn components. Re-test performance at duty conditions. | MECH_TEAM_B | MECH_TEAM_A | PDM2 | 2024-11-20 | 2025-01-18 | 202-01-24 | 2025-01-18 | 2025-01-19 | 2025-01-19 | 2025-01-19 | 17.3 | 16.8 | PCNF |
B03 | SOUTH | 20000275 | P-201 | CM | Centrifugal Pump P-201 high vibration alarm on drive end bearing. Amplitude 107.2 mm/s RMS exceeding trip setpoint. | Isolate pump, drain casing, disassemble bearing housing. Replace drive end bearing 22316E. Realign coupling to within 0.05mm TIR. Functional test at duty point. | MECH_TEAM_B | MECH_TEAM_A | CM03 | 2024-09-28 | 2024-10-01 | 2024-10-05 | 2024-09-30 | 22024-10-01 | 2024-10-01 | 2024-10-06 | 14.9 | 16.8 | PCNF |
B03 | SOUTH | 20000290 | P-201 | CM | Centrifugal Pump P-201 mechanical seal failure. Product leakage observed at gland area estimated 160.7 L/h. | Replace complete mechanical seal cartridge. Flush seal chamber, pressure test at 12.8 bar. Return to service and monitor seal flush flow. | MECH_TEAM_B | MECH_TEAM_A | CM02 | 2019-03-08 | 2019-03-10 | 2019-03-15 | 2019-03-09 | 2019-03-10 | 2019-03-10 | 2019-03-13 | 7.1 | 6.7 | CLSD |
B03 | SOUTH | 20000304 | P-201 | CM | Centrifugаl Pumр P-201 сavitating intermittently. Suction рrеssure 233.30 bаr belοw minimum NPSH required. | Check suction strainer differential pressure. Clean strainer basket. Verify suction vessel level. Adjust operating point to restore positive NPSH. | MECH_TEAM_B | MECH_TEAM_A | CM02 | 2020-05-12 | NA | 2020-05-17 | 2020-05-13 | 2020-05-14 | 2020-05-14 | 2020-05-15 | 15.9 | 13.2 | CLSD |
B03 | SOUTH | 20000312 | P-201 | CM | Centrifugal Pump P-201 motor overload trip. Overcurrent detected phase A 98.6 A above FLC. | Megger test motor windings. Check VFD parameters. Inspect terminal connections for heat damage. Replace overload relay if tripped beyond reset. | MECH_TEAM_B | MECH_TEAM_A | CM02 | 2021-12-09 | 2021-12-11 | 2021-12-13 | 2021-12-10 | 2021-12-11 | 2021-12-11 | 2021-12-15 | 9.4 | 10.6 | OPEN |
B03 | SOUTH | 20000323 | P-201 | CM | Centrifugal Pump P-201 bearing temperature high alarm drive end. Temperature 262 degC above baseline. | Remove bearing housing end cover. Measure bearing clearance. Replace worn bearing. Re-grease per lubrication schedule. Monitor temperature for 2 hours post start. | MECH_TEAM_B | MECH_TEAM_A | null | 2021-12-07 | 2021-12-09 | 2021-12-12 | 2021-12-08 | 2021-12-09 | 2021-12-09 | 2021-12-09 | 15.4 | 12.7 | OPEEN |
B03 | SOUTH | 20000323 | P-201 | CM | Centrifugal Pump P-201 bearing temperature high alarm drive end. Temperature 262 degC above baseline. | Remove bearing housing end cover. Measure bearing clearance. Replace worn bearing. Re-grease per lubrication schedule. Monitor temperature for 2 hours post start. | MECH_TEAM_B | MECH_TEAM_A | null | 2021-12-07 | 2021-12-09 | 2021-12-12 | 2021-12-08 | 2021-12-09 | 2021-12-09 | 2021-12-09 | 15.4 | 12.7 | OPEEN |
B03 | SOUTH | 20000332 | P-201 | CM | Centrifugal Pump P-201 low flow alarm active. Flow 97.6 m3/h below minimum process requirement. | Inspect impeller for wear and blockage. Remove any debris. Check wear ring clearance. Trim impeller if required. Verify system curve against pump curve. | MECH_TEAM_B | MECH_TEAM_A | CM02 | 2024-12-17 | 2024-12-19 | 2024-12-23 | NULL | 2024-12-19 | 2024-12-19 | 2024-12-22 | 18.1 | 11.6 | REL |
B03 | SOUTH | 20000339 | P-201 | PM | Centrifugal Pump P-201 six-monthly planned maintenance. Bearing inspection, mechanical seal check and coupling alignment verification. | Inspect bearing condition and clearances. Replenish grease per lubrication schedule Castrol Tribol 800. Check coupling alignment. Verify seal flush flow rate. Update maintenance record. | MECH_TEAM_B | MECH_TEAM_A | PM01 | 2022-04-26 | 2022-05-09 | 2022-05-15 | 2022-05-09 | 2022-05-10 | 2022-05-100 | 2022-05-12 | 20.0 | 17.9 | CLSD |
B03 | SOUTH | 20000350 | P-201 | PM | CENTRIFUGAL PUMP P-201 ANNUAL OVERHAUL. FULL DISASSEMBLY, WEAR MEASUREMENT, IMPELLER AND SEAL REPLACEMENT. | Full pump disassembly. Measure all wear components against tolerances. Replace impeller, wear rings, bearings and mechanical seal. Reassemble, align, and performance test. | MECH_TEAM_B | MECH_TEAM_A | PM03 | 2024-01-04 | 2024-02-27 | 2024-02-27 | 2024-02-28 | 2024-02-28 | 2024-03-02 | 19.8 | 20.0 | TECO | |
B03 | SOUTH | 20000351 | P-201 | PM | Centrifugal Pump P-201 quarterly lubrication service. Bearing grease replenishment and vibration baseline measurement. | Grease drive end and non-drive end bearings. Measure and record vibration signature. Check motor current at duty point. Inspect coupling spider for wear. | MECH_TEAM_B | MECH_TEAM_A | PM02 | 2021-04-11 | 2021-05-13 | 2021-05-20 | 2021-05-13 | 2021-05-14 | 2021-05-14 | 2021-05-17 | N/A | 17.5 | N/A |
B03 | SOUTH | 20000357 | P-201 | PDM | Centrifugal Pump P-201 vibration trending upward over 30 days. Broadband velocity 204.5 mm/s. Bearing defect frequency identified in spectrum. | Vibration analysis confirms bearing fault. Replace drive end bearing proactively. Re-baseline vibration signature after repair. | MECH_TEAM_B | MECH_TEAM_A | PDM1 | 2021-03-08 | 2021-04-29 | 2021-05-02 | n/a | 2021-04-30 | 2021-04-30 | NULL | 18.9 | 17.7 | CRTD |
B03 | SOUTH | 20000369 | P-201 | PDM | Centrifugal Pump P-201 motor current increasing trend. Current draw 218.4 A versus baseline 5.4 A. Possible internal wear. | Inspect impeller and wear rings for erosion. Measure internal clearances. Replace worn components. Re-test performance at duty conditions. | MECH_TEAM_B | MECH_TEAM_A | PDM1 | 2023-02-28 | 2023-03-10 | 2023-03-15 | 2023-03-10 | 2023-03-10 | 2023-03-10 | 2023-03-12 | 13.6 | 10.0 | CLSD |
B06 | NORTH | 20000382 | P-202 | CM | Centrifugal Pump P-202 high vibration alarm on drive end bearing. Amplitude 25.7 mm/s RMS exceeding trip setpoint. | Isolate pump, drain casing, disassemble bearing housing. Replace drive end bearing 6308-2RS. Realign coupling to within 0.05mm TIR. Functional test at duty point. | MECH_TEAM_B | MECH_TEAM_A | CM02 | 2022-09-27 | 2022-09-30 | 2022-10-04 | 2022-09-30 | 2022-09-30 | 2022-09-30 | 2022-10-01 | 5.0 | 5.0 | CLSD |
B06 | NORTH | 20000397 | P-202 | CM | Centrifugal Pump P-202 mechanical seal failure. Product leakage observed at gland area estimated 296.1 L/h. | Replace complete mechanical seal cartridge. Flush seal chamber, pressure test at 11.3 bar. Return to service and monitor seal flush flow. | MECH_TEAM_B | MECH_TEAM_A | CM01 | 2019-07-10 | 2019-07-13 | 2019-07-15 | 2019-07-12 | 2019-07-13 | 2019-07-13 | 2019-07-15 | 6.4 | 7.2 | PCNF |
null | NORTH | 20000403 | P-202 | CM | Centrifugal Pump P-202 cavitating intermittently. Suction pressure 260.10 bar below minimum NPSH required. | Check suction strainer differential pressure. Clean strainer basket. Verify suction vessel level. Adjust operating point to restore positive NPSH. | MECH_TEAM_B | MECH_TEAM_A | CM02 | 2019-12-19 | 2019-12-22 | 2019-12-25 | 2019-12-22 | 2019-12-22 | 2019-12-22 | 2019-12-27 | 10.9 | 7.5 | TECO |
B06 | NORTH | 20000407 | P-202 | CM | Centrifugal Pump P-202 motor overload trip. Overcurrent detected phase A 148.8 A above FLC. | Megger test motor windings. Check VFD parameters. Inspect terminal connections for heat damage. Replace overload relay if tripped beyond reset. | MECH_TEAM_B | Mech_Team_A | CM03 | 2023-01-04 | 2023-01-05 | 2023-01-09 | 2023-01-04 | 2023-01-05 | 2023-01-05 | 2023-01-07 | 9.8 | 7.2 | OPEN |
B06 | NORTH | 20000408 | P-202 | CM | Centrifugal Pump P-202 bearing temperature high alarm drive end. Temperature 181 degC above baseline. | Remove bearing housing end cover. Measure bearing clearance. Replace worn bearing. Re-grease per lubrication schedule. Monitor temperature for 2 hours post start. | MECH_TEAM_B | MECH_TEAM_A | CM02 | 2020-06-17 | NA | 2020-06-22 | 2020-06-18 | 2020-06-19 | 2020-06-19 | 2020-06-22 | 15.9 | 15.6 | PCNF |
B06 | NORTH | 20000423 | P-202 | NA | Centrifugal Pump P-202 low flow alarm active. Flow 289.9 m3/h below minimum process requirement. | Inspeсt impeller for wеar and blockage. Rеmovе аny dеbris. Chеck wear ring clearance. Trim impellеr if rеquired. Verify system сurvе аgainst pumр curvе. | MECH_TEAM_B | MECH_TEAM_A | CM01 | 2024-01-19 | 2024-01-22 | 2024-01-23 | 2024-01-22 | 2024-01-22 | 2024-01-23 | 2024-01-28 | 19.6 | 17.1000000000 | TECO |
B06 | NORTH | 20000433 | P-202 | PM | Centrifugal Pump P-202 six-monthly planned maintenance. Bearing inspection, mechanical seal check and coupling alignment verification. | Inspect bearing condition and clearances. Replenish grease per lubrication schedule Mobil SHC 220. Check coupling alignment. Verify seal flush flow rate. Update maintenance record. | MECH_TEAM_B | MECH_TEAM_A | PM02 | 2019-08-07 | 2019-08-19 | 2019-08-26 | 2019-08-19 | 2019-08-20 | 2019-08-20 | 2019-08-21 | 11.6 | 14.1 | TECO |
B06 | NORTH | 20000445 | P-202 | PM | Centrifugal Pump P-202 annual overhaul. Full disassembly, wear measurement, impeller and seal replacement. | Full pump disassembly. Measure all wear components against tolerances. Replace impeller, wear rings, bearings and mechanical seal. Reassemble, align, and performance test. | MECH_TEAM_B | MECH_TEAM_A | PM02 | 2022-07-07 | 2022-08-01 | 2022-08-02 | 2022-08-01 | 2022-08-02 | 2022-08-02 | 2022-08-05 | 14.9 | 16.7 | CRTD |
B06 | NORTH | 20000451 | P-202 | PM | Centrifugаl Pump P-202 quarterly lubrication servicе. Bearing greаse rерlenishmеnt and vibrаtiοn baseline meаsurеment. | Grease drive end and non-drive end bearings. Measure and record vibration signature. Check motor current at duty point. Inspect coupling spider for wear. | MECH_TEAM_B | MECH_TEAM_A | PM01 | 2022-07-01 | 2022-08-02 | 2022-08-08 | 2022-08-02 | 2022-08-02 | 2022-08-02 | 2022-08-03 | 15.8 | 16.3 | CLSD |
B06 | NORTH | 20000457 | P-22 | PDM | Centrifugal Pump P-202 vibration trending upward over 30 days. Broadband velocity 1.6 mm/s. Bearing defect frequency identified in spectrum. | Vibration analysis confirms bearing fault. Replace drive end bearing proactively. Re-baseline vibration signature after repair. | MECH_TEAM_B | MECH_TEAM_A | PDM1 | 2023-11-10 | 2023-12-26 | 2024-01-01 | 2023-12-25 | 2023-12-26 | 2023-12-26 | 2023-12-31 | 20.2 | 18.4 | REL |
B06 | NORTH | 20000459 | P-202 | PDM | Centrifugal Pump P-202 motor current increasing trend. Current draw 261.7 A versus baseline 64.8 A. Possible internal wear. | Inspect impeller and wear rings for erosion. Measure internal clearances. Replace worn components. Re-test performance at duty conditions. | MECH_TEAM_B | MECH_TEAM_A | PDM1 | 2021-07-10 | 2021-07-23 | 2021-07-24 | 2021-07-23 | 2021-07-24 | 2021-07-24 | 2021-07-27 | 14.5 | 14.4 | REL |
B06 | NORTH | 20000459 | P-202 | PDM | Centrifugal Pump P-202 motor current increasing trend. Current draw 261.7 A versus baseline 64.8 A. Possible internal wear. | Inspect impeller and wear rings for erosion. Measure internal clearances. Replace worn components. Re-test performance at duty conditions. | MECH_TEAM_B | MECH_TEAM_A | PDM1 | 2021-07-10 | 2021-07-23 | 2021-07-24 | 2021-07-23 | 2021-07-24 | 2021-07-24 | 2021-07-27 | 14.5 | 14.4 | REL |
B04 | CENTRAL | 20000470 | P-301 | CM | Centrifugal Pump P-301 high vibration alarm on drive end bearing. Amplitude 141.5 mm/s RMS exceeding trip setpoint. | Isolate pump, drain casing, disassemble bearing housing. Replace drive end bearing 6310-2Z. Realign coupling to within 0.05mm TIR. Functional test at duty point. | MECH_TEAM_B | MECH_TEAM_A | CM01 | 2022-08-14 | 2022-08-14 | 2022-08-16 | 2022-08-14 | 2022-08-14 | 2022-08-14 | 2022-08-17 | 2.2 | 2.2 | TECO |
B04 | CENTRAL | 20000471 | P-301 | CM | Centrifugal Pump P-301 mechanical seal failure. Product leakage observed at gland area estimated 11.8 L/h. | Replace complete mechanical seal cartridge. Flush seal chamber, pressure test at 7.0 bar. Return to service and monitor seal flush flow. | MECH_TEAM_B | mech_team_a | CM03 | 2021-09-20 | 2021-09-21 | 2021-09-25 | 2021-09-21 | 2021-09-21 | 2021-09-21 | 2021-09-26 | 717.4290807006086 | 6.3 | CLSD |
B04 | CENTRAL | 20000480 | P-301 | CM | Centrifugal Pump P-301 cavitating intermittently. Suction pressure 155.70 bar below minimum NPSH required. | Check suction strainer differential pressure. Clean strainer basket. Verify suction vessel level. Adjust operating point to restore positive NPSH. | MECH_TEAM_B | MECH_TEAM_A | CM03 | 2023-06-25 | 2023-06-25 | 2023-06-26 | 2023-06-25 | 2023-06-25 | 2023-06-25 | 2023-06-28 | 3.7 | 3.5 | PCNF |
B04 | CENTRAL | 20000482 | P-301 | CM | Centrifugal Pump P-301 motor overload trip. Overcurrent detected phase A 84.4 A above FLC. | Megger test motor windings. Check VFD parameters. Inspect terminal connections for heat damage. Replace overload relay if tripped beyond reset. | MECHT_EAM_B | MECH_TEAM_A | CM02 | N/A | 2020-12-17 | 2020-12-18 | 2020-12-17 | 2020-12-17 | 2020-12-17 | 2020-12-22 | 5.5 | 5.0 | CLSD |
B04 | CENTRAL | 20000486 | P-301 | CM | Centrifugal Pump P-301 bearing temperature high alarm drive end. Temperature 168 degC above baseline. | Remove bearing housing end cover. Measure bearing clearance. Replace worn bearing. Re-grease per lubrication schedule. Monitor temperature for 2 hours post start. | MECH_TEAM_B | - | CM02 | 2020-07-01 | 2020-07-02 | 2020-07-04 | 2020-07-02 | 2020-07-02 | 2020-07-02 | 2020-07-04 | 5.8 | 7.1 | PCNF |
B04 | CENTRAL | 20000495 | P-301 | CM | Centrifugаl Pump P-301 low flow alаrm аctive. Flow 199.9 m3/h below minimum procеss rеquirеment. | Inspect impeller for wear and blockage. Remove any debris. Check wear ring clearance. Trim impeller if required. Verify system curve against pump curve. | MECH_TEAM_B | MECH_TEAM_A | CM03 | 2020-10-22 | 2020-10-25 | 2020-10-30 | 2020-10-25 | 2020-10-25 | 2020-10-25 | 2020-10-27 | 18.2 | 13.7 | TECO |
B04 | CENTRAL | 20000505 | P-301 | PM | Centrifugal Pump P-301 six-monthly planned maintenance. Bearing inspection, mechanical seal check and coupling alignment verification. | Inspect bearing condition and clearances. Replenish grease per lubrication schedule Mobil SHC 220. Check coupling alignment. Verify seal flush flow rate. Update maintenance record. | MECH_TEAM_B | MECH_TEAM_A | PM02 | 2020-09-19 | 2020-09-26 | 2020-09-29 | 2020-09-26 | 2020-09-27 | 2020-09-27 | 2020-09-30 | 20.9 | 19.8 | CLSD |
B04 | CENTRAL | 20000514 | P-301 | PM | Centrifugal Pump P-301 annual overhaul. Full disassembly, wear measurement, impeller and seal replacement. | Full pump disassembly. Measure all wear components against tolerances. Replace impeller, wear rings, bearings and mechanical seal. Reassemble, align, and performance test. | MECH_TEAM_B | MECH_TEAM_A | PM03 | 2020-10-22 | 2020-12-04 | 2020-12-05 | 2020-12-04 | 2020-12-05 | 2020-12-05 | 2020-12-08 | 19.1 | 19.8 | PCNF |
B04 | CENTRAL | 20000514 | P-301 | PM | Centrifugal Pump P-301 annual overhaul. Full disassembly, wear measurement, impeller and seal replacement. | Full pump disassembly. Measure all wear components against tolerances. Replace impeller, wear rings, bearings and mechanical seal. Reassemble, align, and performance test. | MECH_TEAM_B | MECH_TEAM_A | PM03 | 2020-10-22 | 2020-12-04 | 2020-12-05 | 2020-12-04 | 2020-12-05 | 2020-12-05 | 2020-12-08 | 19.1 | 19.8 | PCNF |
B04 | CENTRAL | 20000523 | P-301 | PM | Centrifugal Pump P-301 quarterly lubrication service. Bearing grease replenishment and vibration baseline measurement. | NULL | MECH_TEAM_B | MECH_TEAM_A | PM01 | 2022-02-05 | 2022-02-28 | 2022-03-06 | 2022-02-27 | 2022-02-28 | 2022-02-28 | 2022-03-04 | 19.6 | 19.4 | CLSD |
B04 | CENTRAL | 20000523 | P-301 | PM | Centrifugal Pump P-301 quarterly lubrication service. Bearing grease replenishment and vibration baseline measurement. | NULL | MECH_TEAM_B | MECH_TEAM_A | PM01 | 2022-02-05 | 2022-02-28 | 2022-03-06 | 2022-02-27 | 2022-02-28 | 2022-02-28 | 2022-03-04 | 19.6 | 19.4 | CLSD |
B04 | CENTRAL | 20000524 | P-301 | PDM | Centrifugal Pump P-301 vibration trending upward over 30 days. Broadband velocity 18.4 mm/s. Bearing defect frequency identified in spectrum. | Vibration analysis confirms bearing fault. Replace drive end bearing proactively. Re-baseline vibration signature after repair. | MECH_TEAM_B | MECH_TEAM_A | PDM2 | 2019-04-02 | 2019-04-22 | 2019-04-24 | 2019-04-21 | 2019-04-22 | 2019-04-22 | 2019-04-22 | 9.7 | 9.0 | TECO |
B044 | CENTRAL | 20000528 | P-301 | PDM | Centrifugal Pump P-301 motor current increasing trend. Current draw 281.5 A versus baseline 126.6 A. Possible internal wear. | Inspect impeller and wear rings for erosion. Measure internal clearances. Replace worn components. Re-test performance at duty conditions. | MECH_TEAM_B | MECH_TEAM_A | PDM1 | 2019-06-21 | 2019-07-29 | 2019-07-31 | 2019-07-28 | 2019-07-29 | 2019-07-29 | 2019-07-29 | 26.7 | 21.1 | PCNF |
B02 | SOUTH | N/A | P-302 | CM | Centrifugal Pump P-302 high vibration alarm on drive end bearing. Amplitude 239.0 mm/s RMS exceeding trip setpoint. | Isolate pump, drain casing, disassemble bearing housing. Replace drive end bearing 6207-2RS. Realign coupling to within 0.05mm TIR. Functional test at duty point. | MECH_TEAM_B | MECH_TEAM_A | CM03 | 2019-04-08 | 2019-04-10 | 2019-04-15 | 2019-04-10 | 2019-04-10 | 2019-04-10 | 2019-04-14 | 12.6 | 12.0 | PCNF |
B02 | SOUTH | 20000534 | P-302 | CM | Centrifugal Pump P-302 mechanical seal failure. Product leakage observed at gland area estimated 280.4 L/h. | Replace complete mechanical seal cartridge. Flush seal chamber, pressure test at 12.7 bar. Return to service and monitor seal flush flow. | MECH_TEAM_B | MECH_TEAM_A | CM01 | 2024-03-31 | 2024-04-02 | 2024-04-07 | 2024-04-02 | 2024-04-02 | 2024-04-02 | 2024-04-02 | 8.6 | 9.7 | PCNF |
B02 | SOUTH | 20000537 | P-302 | CM | Centrifugal Pump P-302 cavitating intermittently. Suction pressure 106.30 bar below minimum NPSH required. | Check suction strainer differential pressure. Clean strainer basket. Verify suction vessel level. Adjust operating point to restore positive NPSH. | MECH_TEAM_B | MECH_TEAM_A | CM02 | 2021-11-16 | 2021-11-17 | 2021-11-18 | 2021-11-17 | 2021-11-17 | 2021-11-17 | 2021-11-19 | 12.0 | 12.9 | PCNF |
B02 | SOUHT | 20000541 | P-302 | CM | Centrifugal Pump P-302 motor overload trip. Overcurrent detected phase A 289.7 A above FLC. | Megger test motor windings. Check VFD parameters. Inspect terminal connections for heat damage. Replace overload relay if tripped beyond reset. | MECH_TEAM_B | MECH_TEAM_A | CM01 | N/A | 2024-02-22 | 2024-02-23 | 2024-02-22 | 2024-02-22 | 2024-02-22 | 2024-02-26 | 12.5 | 11.3 | PCNF |
B02 | SOUTH | 20000542 | PP-302 | CM | Centrifugal Pump P-302 bearing temperature high alarm drive end. Temperature 161 degC above baseline. | Remove bearing housing end cover. Measure bearing clearance. Replace worn bearing. Re-grease per lubrication schedule. Monitor temperature for 2 hours post start. | MECH_TEAM_B | MECH_TEAM_A | CM01 | 2023-08-08 | 2023-08-08 | 2023-08-09 | 2023-08-07 | 2023-08-08 | 2023-08-08 | 2023-08-12 | 2.5 | 22.9 | CLSD |
B02 | SOUTH | 20000545 | P-302 | CM | Centrifugal Pump P-302 low flow alarm active. Flow 12.1 m3/h below minimum process requirement. | Inspect impeller for wear and blockage. Remove any debris. Check wear ring clearance. Trim impeller if required. Verify system curve against pump curve. | MECH_TEAM_B | MECH_TEAM_A | CM03 | 2023-01-03 | 2023-01-04 | N/A | 2023-01-03 | 2023-01-04 | 2023-01-04 | 2023-01-04 | 9.2 | 8.4 | CLSD |
B02 | SOUTH | 20000555 | P-302 | PM | Centrifugal Pump P-302 six-monthly planned maintenance. Bearing inspection, mechanical seal check and coupling alignment verification. | Inspect bearing condition and clearances. Replenish grease per lubrication schedule Mobil SHC 220. Check coupling alignment. Verify seal flush flow rate. Update maintenance record. | MECH_TEAM_B | MECH_TEAM_A | PM01 | 2023-05-16 | 2023-06-15 | 2023-06-21 | 2023-06-15 | 2023-06-15 | 2023-06-15 | 2023-06-18 | 13.0 | 8.9 | REL |
B02 | SOUTH | 20000566 | P-302 | PM | Centrifugal Pump P-302 annual overhaul. Full disassembly, wear measurement, impeller and seal replacement. | Full pump disassembly. Measure all wear components against tolerances. Replace impeller, wear rings, bearings and mechanical seal. Reassemble, align, and performance test. | MECH_TEAM_B | MECH_TEAM_A | PM03 | 2021-09-24 | 2021-11-17 | 2021-11-20 | 2021-11-16 | 2021-11-17 | 2021-11-17 | 2021-11-22 | 6.5 | 7.1 | TECO |
B02 | SOUTH | 20000580 | P-302 | PM | Centrifugal Pump P-302 quarterly lubrication service. Bearing grease replenishment and vibration baseline measurement. | Grease drive end and non-drive end bearings. Measure and record vibration signature. Check motor current at duty point. Inspect coupling spider for wear. | MECH_TEAM_B | MECH_TEAM_A | PM01 | 2023-02-09 | 2023-03-27 | 2023-03-28 | 2023-03-27 | 2023-03-28 | 2023-03-28 | 2023-04-01 | 19.1 | 15.2 | TTECO |
B02 | SOUTH | 20000581 | N/A | PDM | Centrifugal Pump P-302 vibration trending upward over 30 days. Broadband velocity 66.8 mm/s. Bearing defect frequency identified in spectrum. | NULL | MECH_TEAM_B | MECH_TEAM_A | PDM1 | 2019-12-09 | 2020-01-21 | 2020-01-23 | 2020-01-21 | 2020-01-22 | 2020-01-22 | 2020-01-22 | 10.9 | 12.3 | TECO |
B02 | SOUTH | 20000592 | P-302 | PDM | Centrifugal Pump P-302 motor current increasing trend. Current draw 76.3 A versus baseline 148.3 A. Possible internal wear. | Insрect impеller аnd weаr rings for еrοsion. Measure internаl clеаrances. Replacе wοrn сomponеnts. Rе-test perfοrmаnce at duty conditiοns. | MECH_TEAM_B | MECH_TEAM_A | PDM1 | 2023-11-19 | 2023-11-26 | 2023-11-27 | 2023-11-26 | 2023-11-27 | 2023-11-27 | 2023-12-02 | 24.6 | 17.9 | OPEN |
B05 | WEST | 20000603 | P-401 | CM | Centrifugal Pump P-401 high vibration alarm on drive end bearing. Amplitude 189.9 mm/s RMS exceeding trip setpoint. | NA | MECH_TEAM_B | MECH_TEAM_A | CM03 | 2021-05-21 | 2021-05-21 | 2021-05-25 | 2021-05-20 | 2021-05-21 | 2021-05-21 | 2021-05-22 | 16.9 | 15.3 | REL |
B05 | WEST | 20000609 | P-401 | CM | Centrifugal Pump P-401 mechanical seal failure. Product leakage observed at gland area estimated 199.0 L/h. | Replace complete mechanical seal cartridge. Flush seal chamber, pressure test at 5.6 bar. Return to service and monitor seal flush flow. | MECH_TEAM_B | MECH_TEAM_A | CM01 | 2024-11-10 | 2024-11-12 | 2024-11-17 | 2024-11-12 | 2024-11-12 | 2024-11-12 | 2024-11-14 | 3.6 | 2.8 | TECO |
B05 | WEST | 20000615 | P-401 | CM | Centrifugal Pump P-401 cavitating intermittently. Suction pressure 80.90 bar below minimum NPSH required. | Check suction strainer differential pressure. Clean strainer basket. Verify suction vessel level. Adjust operating point to restore positive NPSH. | MECH_TEAM_B | MECH_TEAM_A | CM01 | 2023-08-16 | 2023-08-17 | 2023-08-18 | 2023-08-17 | 2023-08-17 | 2023-08-17 | 2023-08-19 | 8.1 | 8.8 | TECО |
B05 | WEST | 20000616 | P-401 | N/A | Centrifugal Pump P-401 motor οverlοad trip. Оvеrсurrent detected рhase A 175.0 A abovе FLC. | Meggеr test motor windings. Cheсk VFD рarаmeters. Insрect terminal сοnnections for heat dаmage. Replace overload relаy if triрped beyοnd resеt. | MECH_TEAM_B | MECH_TEAM_A | CM03 | 2022-03-28 | 2022-03-30 | 2022-04-04 | 2022-03-30 | 2022-03--30 | 2022-03-30 | 2022-04-02 | 16.2 | 15.3 | OPEN |
B05 | WEST | 20000619 | P-401 | CM | Centrifugal Pump P-401 bearing temperature high alarm drive end. Temperature 235 degC above baseline. | Remove bearing housing end cover. Measure bearing clearance. Replace worn bearing. Re-grease per lubrication schedule. Monitor temperature for 2 hours post start. | MECH_TEAM_B | MECH_TEAM_A | CM02 | 2022-05-07 | 2022-05-07 | 2022-05-11 | 2022-05-07 | 2022-05-07 | 2022-05-07 | 2022-05-10 | 9.3 | 8.8 | PCNF |
B05 | WEST | 20000624 | null | CM | Centrifugal Pump P-401 low flow alarm active. Flow 66.7 m3/h below minimum process requirement. | Inspect impeller for wear and blockage. Remove any debris. Check wear ring clearance. Trim impeller if required. Verify system curve against pump curve. | MECH_TEAM_B | MECH_TEAM_A | CM02 | 2024-12-07 | 2024-12-09 | 2024-12-14 | 2024-12-09 | 2024-12-09 | 2024-12-09 | 2024-12-14 | 2.5 | 1.7 | CLSD |
B05 | 20000636 | P-401 | PM | Centrifugal Pump P-401 six-monthly planned maintenance. Bearing inspection, mechanical seal check and coupling alignment verification. | Insрect bearing condition аnd cleаranсes. Reрlеnish grease реr lubricatiοn schedule Mοbil SHC 220. Check cοupling alignment. Verify seаl flush flow rate. Update maintenancе record. | MECH_TEAM_B | MECH_TEAM_A | PM01 | 2020-08-14 | 2020-09-23 | 2020-09-25 | 2020-09-23 | 2020-09-23 | 2020-09-24 | 2020-09-24 | 5.3 | 5.2 | TECO | |
B05 | WEST | 20000648 | P-401 | PM | Centrifugal Pump P-401 annual overhaul. Full disassembly, wear measurement, impeller and seal replacement. | Full pump disassembly. Measure all wear components against tolerances. Replace impeller, wear rings, bearings and mechanical seal. Reassemble, align, and performance test. | MECH_TEAM_B | MECH_TEAM_A | PM02 | 2024-07-23 | 2024-08-25 | 2024-08-31 | 2024-08-25 | 2024-08-26 | 2024-08-26 | 2024-08-26 | 10.5 | 11.8 | OPEN |
B05 | WEST | 20000663 | p-401 | PM | Centrifugal Pump P-401 quarterly lubrication service. Bearing grease replenishment and vibration baseline measurement. | Grease drive end and non-drive end bearings. Measure and record vibration signature. Check motor current at duty point. Inspect coupling spider for wear. | MECH_TEAM_B | MECH_TEAM_A | PM03 | 2020-02-20 | 2020-03-10 | 2020-3-12 | 2020-03-10 | 2020-03-10 | 2020-03-10 | 2020-03-10 | 13.2 | 16.5 | REL |
B05 | WEST | 20000676 | P-401 | PDM | Centrifugal Pump P-401 vibration trending upward over 30 days. Broadband velocity 153.4 mm/s. Bearing defect frequency identified in spectrum. | Vibration analysis confirms bearing fault. Replace drive end bearing proactively. Re-baseline vibration signature after repair. | MECH_TEAM_B | MECH_TEAM_A | PDM2 | 2020/10/02 | 2020-11-18 | 2020-11-19 | 2020-11-17 | 2020-11-18 | 2020-11-18 | 2020-11-21 | 16.3 | 20.1 | TECO |
B05 | WEST | 20000684 | P-401 | PDM | Centrifugal Pump P-401 motor current increasing trend. Current draw 12.4 A versus baseline 147.5 A. Possible internal wear. | Inspect impeller and wear rings for erosion. Measure internal clearances. Replace worn components. Re-test performance at duty conditions. | MECH_TEAM_B | MECH_TEAM_A | PDM2 | 2024-11-15 | null | 2024-11-28 | 2024-11-27 | 2024-11-28 | 2024-11-28 | 2024-11-28 | 15.5 | 17.3 | TECO |
B01 | EAST | 20000698 | P-501 | CM | Centrifugal Pump P-501 high vibration alarm on drive end bearing. Amplitude 177.7 mm/s RMS exceeding trip setpoint. | Isolate pump, drain casing, disassemble bearing housing. Replace drive end bearing 22316E. Realign coupling to within 0.05mm TIR. Functional test at duty point. | MECH_TEAM_B | MECH_TEAM_A | CM03 | 2020-01-02 | 2020-01-03 | 2020-01-08 | 2020-01-03 | 2020-01-03 | 2020-01-03 | 2020-01-08 | 8.6 | 7.8 | TECO |
B01 | EAST | 20000709 | P-501 | CM | Centrifugal Pump P-501 mechanical seal failure. Product leakage observed at gland area estimated 27.4 L/h. | Replace complete mechanical seal cartridge. Flush seal chamber, pressure test at 11.8 bar. Return to service and monitor seal flush flow. | MECH_TEAM_B | MECH_TEAM_A | CM03 | 2020-03-09 | 2020-03-09 | 2020-03-11 | 2020-03-09 | 2020-03-09 | - | 2020-03-12 | 4.2 | 3.5 | CRTD |
B01 | EAST | 20000709 | P-501 | CM | Centrifugal Pump P-501 mechanical seal failure. Product leakage observed at gland area estimated 27.4 L/h. | Replace complete mechanical seal cartridge. Flush seal chamber, pressure test at 11.8 bar. Return to service and monitor seal flush flow. | MECH_TEAM_B | MECH_TEAM_A | CM03 | 2020-03-09 | 2020-03-09 | 2020-03-11 | 2020-03-09 | 2020-03-09 | - | 2020-03-12 | 4.2 | 3.5 | CRTD |
B01 | EAST | 20000710 | P-501 | CM | Centrifugal Pump P-501 cavitating intermittently. Suction pressure 271.30 bar below minimum NPSH required. | Check suction strainer differential pressure. Clean strainer basket. Verify suction vessel level. Adjust operating point to restore positive NPSH. | MECH_TEAM_B | MECH_TEAM_A | CM02 | 2019-07-13 | 2019-07-16 | 2019-07-19 | 2019-07-16 | 2019-07-16 | 2019-07-16 | 2019-07-19 | 13.3 | 12.2 | CRTD |
B01 | EAST | 20000713 | P-501 | CM | Centrifugal Pump P-501 motor overload trip. Overcurrent detected phase A 211.9 A above FLC. | Megger test motor windings. Check VFD parameters. Inspect terminal connections for heat damage. Replace overload relay if tripped beyond reset. | MECH_TEAM_B | MECH_TEAM_A | CM02 | 2023-04-04 | 2023-04-04 | 2023-04-07 | 20233-04-03 | 2023-04-04 | 2023-04-04 | 2023-04-05 | 14.6 | 14.0 | TECO |
B01 | EAST | 20000714 | P-501 | CM | Centrifugal Pump P-501 bearing temperature high alarm drive end. Temperature 232 degC above baseline. | Remove bearing housing end cover. Measure bearing clearance. Replace worn bearing. Re-grease per lubrication schedule. Monitor temperature for 2 hours post start. | MECH_TEAM_B | MECH_TEAM_A | CM03 | 2024-02-04 | 2024-02-05 | 2024-02-10 | 2024-02-05 | 2024-02-05 | 2024-02-05 | 2024-02-08 | 7.5 | 6.8 | CRTD |
B01 | EAST | 20000718 | P-501 | CM | Centrifugal Pump P-501 low flow alarm active. Flow 245.6 m3/h below minimum process requirement. | Inspect impeller for wear and blockage. Remove any debris. Check wear ring clearance. Trim impeller if required. Verify system curve against pump curve. | MECH_TEAM_B | MECH_TEAM_A | CM03 | 2020-07-07 | 2020-07-10 | 2020-07-14 | 2020-07-09 | 2020-07-10 | 2020-07-10 | 2020-07-15 | 4.7 | 5.7 | CRTD |
Industrial Maintenance Synthetic Dataset
Synthetic dataset of 1M sensor tag records and 1M maintenance work orders across 37 industrial equipment types, generated for domain-specific NLP models in industrial maintenance.
Dataset Details
| Property | Value |
|---|---|
| Total rows | ~2M (1M sensor tags + 1M maintenance records) |
| Equipment types | 37 |
| Equipment instances | 145 |
| Languages | English |
| Format | Parquet |
| With impurities | Yes (10% rate) |
| Build date | 2026-03-07 |
| License | Apache 2.0 |
Dataset Structure
Sensor Tags (sensor_tags)
Tag_name ; Server_name ; Description ; Units ; Building ; Production_line ; Equipment_ID ; Equipment_type ; Variable_type
| Field | Description | Example |
|---|---|---|
Tag_name |
Unique sensor identifier | centrifugal_pump_p102_bearing_temp_de |
Server_name |
Data acquisition server | OPC_SERVER_01 |
Description |
Human-readable description | Drive end bearing temperature pump P-102 |
Units |
Measurement units | degC, bar, RPM, Boolean |
Building |
Physical location | B02 |
Production_line |
Process line | LINE_A |
Equipment_ID |
Equipment identifier | P-102 |
Equipment_type |
Equipment category | Centrifugal Pump |
Variable_type |
Data type | Analog, Discrete, Text, DateTime |
Maintenance Records (maintenance)
Location (building number) ; Region ; WorkOrder ; Equipment_ID ; OrderType ; WorkOrderDescription ; OperationDescription ; MaintenanceWorkCenter ; OperationWorkCenter ; Maintenance_activity_type ; CreatedDate ; ScheduledStartDate ; ScheduledFinishDate ; ActualStartDate ; ActualFinishDate ; TechnicalCompletionDate ; CloseData ; ActualWork ; PlannedWork ; OrderStatus
Work orders cover order types: CM (Corrective), PM (Preventive), PDM (Predictive), EM (Emergency), STAT (Statutory).
Equipment Types Covered
Centrifugal Pump, Compressor, Heat Exchanger, Reactor, Distillation Column, Storage Tank, Boiler, Centrifuge, Evaporator, Crystalliser, Filter, Agitator, Belt Conveyor, Motor, Separator, Dryer, Extruder, Cooling Tower, HVAC Unit, Pressure Vessel, Gas Turbine, Ball Mill, Screw Conveyor, Rotary Dryer, Hydraulic Press, Rotary Lobe Pump, Diaphragm Pump, Dosing Pump, Gas Scrubber, Vacuum Pump, Gearbox, Air Compressor, Steam Turbine, Spray Dryer, Ultrafiltration Unit, Fermentor, Fluid Catalytic Cracker.
Data Quality
This dataset includes intentional impurities (10% rate) to simulate real-world industrial data:
- Missing values (3% of cells)
- Typographical errors in text descriptions
- Unit format variants (
degC/°C/Celsius) - Equipment abbreviations (
CP,HX,COMP) - Date anomalies (actual finish before actual start)
This makes the dataset suitable for testing data cleaning pipelines and training robust NLP models.
Usage
from datasets import load_dataset
# Load sensor tags
tags = load_dataset("jvachier/industrial-maintenance-synthetic", data_files="sensor_tags.parquet")
# Load maintenance records
maintenance = load_dataset("jvachier/industrial-maintenance-synthetic", data_files="maintenance.parquet")
Or with pandas:
import pandas as pd
tags_df = pd.read_parquet("sensor_tags.parquet")
maintenance_df = pd.read_parquet("maintenance.parquet")
Generation
This dataset was generated using the open-source pipeline at: github.com/jvachier/industrial-maintenance-synthetic-data
Also available on Kaggle (CSV format): kaggle.com/datasets/jvachier/industrial-maintenance-synthetic-dataset
The generation pipeline uses config-driven templates which can be freely modified to generate custom variants of this dataset.
Intended Use
- Pre-training domain-specific encoder transformers (MLM)
- Building and evaluating RAG retrieval pipelines
- Predictive maintenance NLP research
- Benchmarking embedding models on industrial text
- Testing ETL and data quality frameworks
Citation
@dataset{vachier2026industrial,
author = {Vachier, Jeremy},
title = {Industrial Maintenance Synthetic Dataset},
year = {2026},
publisher = {HuggingFace},
url = {https://huggingface.co/datasets/jvachier/industrial-maintenance-synthetic}
}
Author
Jeremy Vachier — jvachier.github.io
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