id string | catalyst_system string | support_material string | metal string | metal_loading_wt_pct float64 | reactor_temp_c int64 | space_velocity_h1 int64 | reactant_conversion_pct int64 | selectivity_pct int64 | in_situ_xrd_crystallite_size_nm float64 | bet_surface_area_m2g int64 | sintering_indicator float64 | activation_coherence_score float64 | decoupling_flag int64 | decoupling_type string | activity_loss_horizon_hr int64 | sintering_risk float64 | stabilization_intervention_set string | notes string | constraints string | gold_checklist string |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
CNAF-001 | Pt/Al2O3 CO oxidation | Al2O3 | Pt | 1 | 220 | 60,000 | 92 | 95 | 2.1 | 180 | 0.05 | 0.93 | 0 | none | 120 | 0.1 | none | stable activation | <=280 words | score+flag+type+horizon+risk+fix |
CNAF-002 | Pt/Al2O3 CO oxidation | Al2O3 | Pt | 1 | 240 | 60,000 | 90 | 94 | 2.6 | 175 | 0.1 | 0.86 | 0 | none | 90 | 0.18 | tighten temp control; verify feed purity | minor drift | <=280 words | score+flag+type+horizon+risk+fix |
CNAF-003 | Ni/SiO2 methanation | SiO2 | Ni | 10 | 380 | 20,000 | 84 | 88 | 6.4 | 120 | 0.35 | 0.7 | 1 | structure-decoupling | 48 | 0.52 | lower peak temp; add steam; staged ramp | crystallite growth rising | <=280 words | score+flag+type+horizon+risk+fix |
CNAF-004 | Cu/ZnO methanol synthesis | ZnO | Cu | 20 | 250 | 12,000 | 72 | 80 | 9.2 | 85 | 0.48 | 0.62 | 1 | activity-decoupling | 24 | 0.66 | reduce severity; add stabilizer; check reduction protocol | conversion drops despite stable ops | <=280 words | score+flag+type+horizon+risk+fix |
CNAF-005 | Pt/C propane dehydrogenation | C | Pt | 0.5 | 520 | 8,000 | 60 | 78 | 12.8 | 650 | 0.62 | 0.54 | 1 | sintering-driven-collapse | 8 | 0.82 | immediate cool-down; add promoter; reduce O2 exposure | rapid sintering onset | <=280 words | score+flag+type+horizon+risk+fix |
CNAF-006 | Pd/Al2O3 hydrogenation | Al2O3 | Pd | 2 | 180 | 30,000 | 66 | 90 | 10.5 | 140 | 0.58 | 0.5 | 1 | multi-decoupling | 12 | 0.78 | halt run; re-dispersion step; re-characterize; revise ramp | collapse building | <=280 words | score+flag+type+horizon+risk+fix |
Goal
Predict catalytic activation failure.
This is the failure mode where
nanoparticles sinter or restructure
and activity collapses.
The key signal
Conversion and structure metrics
stop moving together.
Inputs
- reactor temperature
- space velocity
- conversion and selectivity
- in situ XRD crystallite size
- BET surface area
- sintering indicator
Required outputs
- activation_coherence_score
- decoupling_flag
- decoupling_type
- activity_loss_horizon_hr
- sintering_risk
- stabilization_intervention_set
Decoupling types
structure-decoupling
crystallite size grows while ops look stableactivity-decoupling
conversion collapses without a single threshold breachsintering-driven-collapse
rapid restructuring dominatesmulti-decoupling
multiple failure surfaces at once
Use cases
- catalyst QA and commissioning
- early warning during activation ramps
- run-time stability monitoring
- substitution and stabilization planning
Evaluation
The scorer checks:
- required fields present
- coherence and risk in 0 to 1 form
- flag in 0 or 1 form
- horizon present as hours
- a named decoupling type
- Downloads last month
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