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id
string
catalyst_system
string
support_material
string
metal
string
metal_loading_wt_pct
float64
reactor_temp_c
int64
space_velocity_h1
int64
reactant_conversion_pct
int64
selectivity_pct
int64
in_situ_xrd_crystallite_size_nm
float64
bet_surface_area_m2g
int64
sintering_indicator
float64
activation_coherence_score
float64
decoupling_flag
int64
decoupling_type
string
activity_loss_horizon_hr
int64
sintering_risk
float64
stabilization_intervention_set
string
notes
string
constraints
string
gold_checklist
string
CNAF-001
Pt/Al2O3 CO oxidation
Al2O3
Pt
1
220
60,000
92
95
2.1
180
0.05
0.93
0
none
120
0.1
none
stable activation
<=280 words
score+flag+type+horizon+risk+fix
CNAF-002
Pt/Al2O3 CO oxidation
Al2O3
Pt
1
240
60,000
90
94
2.6
175
0.1
0.86
0
none
90
0.18
tighten temp control; verify feed purity
minor drift
<=280 words
score+flag+type+horizon+risk+fix
CNAF-003
Ni/SiO2 methanation
SiO2
Ni
10
380
20,000
84
88
6.4
120
0.35
0.7
1
structure-decoupling
48
0.52
lower peak temp; add steam; staged ramp
crystallite growth rising
<=280 words
score+flag+type+horizon+risk+fix
CNAF-004
Cu/ZnO methanol synthesis
ZnO
Cu
20
250
12,000
72
80
9.2
85
0.48
0.62
1
activity-decoupling
24
0.66
reduce severity; add stabilizer; check reduction protocol
conversion drops despite stable ops
<=280 words
score+flag+type+horizon+risk+fix
CNAF-005
Pt/C propane dehydrogenation
C
Pt
0.5
520
8,000
60
78
12.8
650
0.62
0.54
1
sintering-driven-collapse
8
0.82
immediate cool-down; add promoter; reduce O2 exposure
rapid sintering onset
<=280 words
score+flag+type+horizon+risk+fix
CNAF-006
Pd/Al2O3 hydrogenation
Al2O3
Pd
2
180
30,000
66
90
10.5
140
0.58
0.5
1
multi-decoupling
12
0.78
halt run; re-dispersion step; re-characterize; revise ramp
collapse building
<=280 words
score+flag+type+horizon+risk+fix

Goal

Predict catalytic activation failure.

This is the failure mode where
nanoparticles sinter or restructure
and activity collapses.

The key signal

Conversion and structure metrics
stop moving together.

Inputs

  • reactor temperature
  • space velocity
  • conversion and selectivity
  • in situ XRD crystallite size
  • BET surface area
  • sintering indicator

Required outputs

  • activation_coherence_score
  • decoupling_flag
  • decoupling_type
  • activity_loss_horizon_hr
  • sintering_risk
  • stabilization_intervention_set

Decoupling types

  • structure-decoupling
    crystallite size grows while ops look stable

  • activity-decoupling
    conversion collapses without a single threshold breach

  • sintering-driven-collapse
    rapid restructuring dominates

  • multi-decoupling
    multiple failure surfaces at once

Use cases

  • catalyst QA and commissioning
  • early warning during activation ramps
  • run-time stability monitoring
  • substitution and stabilization planning

Evaluation

The scorer checks:

  • required fields present
  • coherence and risk in 0 to 1 form
  • flag in 0 or 1 form
  • horizon present as hours
  • a named decoupling type
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