File size: 15,206 Bytes
88b24b1 | 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 | failure_id,equipment_id,facility_id,failure_timestamp,failure_mode,severity_score,root_cause,detected_by,prior_mtbf_hours,estimated_mttr_hours,unplanned_shutdown_flag,surge_index,vibration_mm_s,bearing_temp_f,discharge_temp_f,compression_efficiency_pct
FAIL-0000000006,EQ-000000004,FAC-000001,2023-02-21T12:00:00+00:00,lubrication_failure,0.369,poor_lubrication,predictive_model,3808.28,20.61,0,0.55,10.327,324.86,297.54,56.28
FAIL-0000000019,EQ-000000019,FAC-000002,2023-03-25T19:00:00+00:00,surge,0.6931,sensor_drift,predictive_model,979.65,8.61,0,0.8609,12.624,289.66,356.87,48.57
FAIL-0000000020,EQ-000000019,FAC-000002,2023-03-05T00:00:00+00:00,fouling,0.3793,design_limit_exceeded,operator,1244.63,17.15,0,0.5162,6.184,251.77,324.48,63.21
FAIL-0000000027,EQ-000000025,FAC-000002,2023-01-07T16:00:00+00:00,bearing_wear,0.1884,contamination,operator,3417.59,15.49,0,0.3906,8.642,224.12,302.78,58.68
FAIL-0000000036,EQ-000000035,FAC-000003,2023-01-20T13:00:00+00:00,rod_load_exceedance,0.7078,misalignment,inspection,1869.33,18.01,1,0.4634,9.501,274.73,251.75,60.13
FAIL-0000000042,EQ-000000040,FAC-000003,2023-01-04T17:00:00+00:00,rotor_imbalance,0.374,corrosion,operator,2485.91,6.52,0,0.4522,7.164,285.47,289.43,74.71
FAIL-0000000043,EQ-000000040,FAC-000003,2023-02-07T11:00:00+00:00,surge,0.4468,misalignment,vibration_monitor,2598.87,8.24,0,0.8932,10.2,230.36,248.41,68.15
FAIL-0000000044,EQ-000000041,FAC-000003,2023-03-02T00:00:00+00:00,surge,0.3362,sensor_drift,temperature_alarm,2015.95,19.41,0,0.8261,7.807,210.34,214.11,58.26
FAIL-0000000045,EQ-000000041,FAC-000003,2023-03-28T18:00:00+00:00,surge,0.7313,corrosion,vibration_monitor,1848.48,21.75,0,0.7526,11.363,325.26,432.84,53.21
FAIL-0000000046,EQ-000000042,FAC-000003,2023-01-14T19:00:00+00:00,bearing_wear,0.2934,high_humidity,vibration_monitor,1929.6,13.58,0,0.3147,9.453,262.46,248.21,73.77
FAIL-0000000054,EQ-000000048,FAC-000003,2023-02-12T23:00:00+00:00,fouling,0.4882,corrosion,temperature_alarm,1673.02,21.31,0,0.2906,8.495,229.71,364.67,52.89
FAIL-0000000055,EQ-000000048,FAC-000003,2023-03-26T14:00:00+00:00,seal_leak,0.4113,poor_lubrication,temperature_alarm,1806.12,13.62,0,0.3068,8.985,202.8,322.39,55.13
FAIL-0000000056,EQ-000000048,FAC-000003,2023-03-25T09:00:00+00:00,bearing_wear,0.2389,corrosion,inspection,1513.45,7.41,0,0.0,2.71,296.58,223.03,66.26
FAIL-0000000058,EQ-000000050,FAC-000003,2023-03-10T02:00:00+00:00,cylinder_overheat,0.5069,H2S_exposure,predictive_model,713.37,7.79,0,0.329,11.588,241.99,315.89,75.5
FAIL-0000000064,EQ-000000056,FAC-000004,2023-02-10T15:00:00+00:00,fouling,0.22,misalignment,operator,2623.51,13.33,0,0.2627,4.836,353.48,240.46,53.05
FAIL-0000000075,EQ-000000064,FAC-000005,2023-01-29T16:00:00+00:00,fouling,0.1448,operator_error,operator,3390.34,50.19,0,0.2341,4.764,202.86,188.94,65.89
FAIL-0000000076,EQ-000000064,FAC-000005,2023-01-16T03:00:00+00:00,rotor_imbalance,0.0639,thermal_cycling,inspection,3253.29,11.25,0,0.4003,3.21,246.7,155.66,64.38
FAIL-0000000077,EQ-000000065,FAC-000005,2023-01-29T17:00:00+00:00,seal_leak,0.8651,misalignment,operator,5738.18,13.1,1,0.2794,9.992,311.18,342.61,71.4
FAIL-0000000078,EQ-000000068,FAC-000005,2023-02-03T01:00:00+00:00,cylinder_overheat,0.99,poor_lubrication,predictive_model,2561.55,36.43,1,0.6302,14.702,303.79,417.3,52.15
FAIL-0000000079,EQ-000000068,FAC-000005,2023-03-09T17:00:00+00:00,rod_load_exceedance,0.5232,foreign_object_damage,operator,1873.23,16.33,0,0.518,6.425,250.57,366.47,64.06
FAIL-0000000088,EQ-000000076,FAC-000005,2023-01-16T16:00:00+00:00,fouling,0.1301,corrosion,predictive_model,989.31,8.22,0,0.3924,3.525,241.87,235.97,75.07
FAIL-0000000089,EQ-000000076,FAC-000005,2023-02-18T07:00:00+00:00,high_vibration,0.3064,normal_wear,inspection,832.7,9.38,0,0.2278,3.2,210.52,245.08,62.82
FAIL-0000000090,EQ-000000076,FAC-000005,2023-02-10T16:00:00+00:00,bearing_wear,0.5304,sensor_drift,operator,808.39,19.49,0,0.3014,8.914,207.78,413.28,59.06
FAIL-0000000091,EQ-000000076,FAC-000005,2023-01-04T07:00:00+00:00,bearing_wear,0.5781,corrosion,pressure_alarm,940.87,32.69,0,0.0604,10.295,281.11,263.83,70.81
FAIL-0000000092,EQ-000000076,FAC-000005,2023-03-28T12:00:00+00:00,high_vibration,0.2239,H2S_exposure,temperature_alarm,812.57,7.57,0,0.1723,8.004,206.38,287.72,57.12
FAIL-0000000093,EQ-000000076,FAC-000005,2023-01-08T01:00:00+00:00,high_vibration,0.6282,maintenance_error,pressure_alarm,717.19,19.25,1,0.4411,10.402,292.71,369.18,70.17
FAIL-0000000095,EQ-000000079,FAC-000005,2023-02-25T04:00:00+00:00,seal_leak,0.99,contamination,inspection,2239.15,33.14,1,0.4593,16.396,291.24,426.5,42.55
FAIL-0000000100,EQ-000000087,FAC-000006,2023-01-21T02:00:00+00:00,rotor_imbalance,0.3291,misalignment,vibration_monitor,3882.32,23.43,0,0.2112,7.285,270.97,247.37,76.18
FAIL-0000000119,EQ-000000113,FAC-000007,2023-02-13T04:00:00+00:00,rod_load_exceedance,0.2035,corrosion,predictive_model,1315.77,10.91,0,0.5912,6.362,293.33,318.08,71.08
FAIL-0000000122,EQ-000000118,FAC-000007,2023-03-25T20:00:00+00:00,valve_failure,0.3181,process_upset,temperature_alarm,4888.63,22.5,0,0.66,8.993,304.73,206.47,56.27
FAIL-0000000123,EQ-000000119,FAC-000007,2023-03-31T09:00:00+00:00,surge,0.99,normal_wear,operator,9403.52,23.74,1,0.8724,14.705,280.97,389.14,54.66
FAIL-0000000127,EQ-000000124,FAC-000008,2023-03-13T14:00:00+00:00,lubrication_failure,0.2295,H2S_exposure,operator,5878.24,9.15,0,0.1185,2.771,239.05,282.27,64.98
FAIL-0000000135,EQ-000000129,FAC-000008,2023-03-14T06:00:00+00:00,valve_failure,0.1135,contamination,predictive_model,5761.87,7.37,0,0.192,5.314,193.79,230.27,83.91
FAIL-0000000139,EQ-000000135,FAC-000008,2023-01-18T14:00:00+00:00,high_vibration,0.3612,thermal_cycling,predictive_model,3826.8,32.65,0,0.1296,5.488,251.97,302.84,61.11
FAIL-0000000140,EQ-000000138,FAC-000009,2023-01-08T19:00:00+00:00,bearing_wear,0.3517,contamination,predictive_model,1064.1,10.13,0,0.3065,8.966,202.53,243.81,64.96
FAIL-0000000141,EQ-000000138,FAC-000009,2023-03-12T00:00:00+00:00,bearing_wear,0.6008,thermal_cycling,inspection,1141.3,28.35,0,0.4089,8.819,257.22,228.39,59.02
FAIL-0000000144,EQ-000000143,FAC-000009,2023-01-16T09:00:00+00:00,fouling,0.5065,H2S_exposure,temperature_alarm,4128.35,24.49,0,0.4595,5.397,288.37,277.32,69.4
FAIL-0000000147,EQ-000000147,FAC-000009,2023-01-16T08:00:00+00:00,lubrication_failure,0.1444,process_upset,pressure_alarm,1385.7,10.74,0,0.1851,6.957,243.84,288.73,58.26
FAIL-0000000171,EQ-000000158,FAC-000010,2023-03-12T02:00:00+00:00,surge,0.5453,contamination,vibration_monitor,1020.06,11.38,0,0.926,9.128,221.41,292.73,57.49
FAIL-0000000172,EQ-000000158,FAC-000010,2023-03-25T10:00:00+00:00,surge,0.7113,thermal_cycling,operator,870.04,19.25,0,0.929,10.299,315.38,372.41,56.41
FAIL-0000000173,EQ-000000158,FAC-000010,2023-03-27T13:00:00+00:00,fouling,0.2445,operator_error,vibration_monitor,926.46,9.12,0,0.283,4.832,148.34,300.67,69.74
FAIL-0000000174,EQ-000000158,FAC-000010,2023-01-17T22:00:00+00:00,fouling,0.6934,contamination,pressure_alarm,1054.93,9.27,0,0.4075,10.847,286.86,322.62,69.76
FAIL-0000000185,EQ-000000165,FAC-000010,2023-03-22T08:00:00+00:00,high_vibration,0.2085,maintenance_error,operator,2474.59,14.48,0,0.2683,2.526,196.82,206.67,55.43
FAIL-0000000190,EQ-000000172,FAC-000011,2023-01-08T10:00:00+00:00,seal_leak,0.3626,sensor_drift,operator,1134.12,10.97,0,0.2473,4.206,205.95,260.65,60.76
FAIL-0000000192,EQ-000000176,FAC-000011,2023-03-02T16:00:00+00:00,seal_leak,0.4182,contamination,temperature_alarm,2453.32,15.54,0,0.4777,10.048,325.92,272.44,70.97
FAIL-0000000200,EQ-000000182,FAC-000011,2023-02-01T00:00:00+00:00,cylinder_overheat,0.7691,corrosion,operator,4102.68,26.08,1,0.1127,11.117,330.42,356.54,48.09
FAIL-0000000207,EQ-000000186,FAC-000011,2023-03-20T06:00:00+00:00,seal_leak,0.6052,sensor_drift,pressure_alarm,3083.34,27.75,0,0.4708,8.989,321.64,256.32,48.84
FAIL-0000000208,EQ-000000186,FAC-000011,2023-01-26T14:00:00+00:00,rotor_imbalance,0.0773,thermal_cycling,vibration_monitor,2468.7,6.95,0,0.2145,5.739,259.23,271.54,76.94
FAIL-0000000209,EQ-000000186,FAC-000011,2023-02-07T13:00:00+00:00,fouling,0.3585,corrosion,predictive_model,2932.21,9.06,0,0.1556,7.393,288.83,321.2,70.9
FAIL-0000000219,EQ-000000191,FAC-000012,2023-01-01T09:00:00+00:00,rotor_imbalance,0.501,foreign_object_damage,vibration_monitor,1532.49,26.05,0,0.7466,10.944,327.77,288.04,72.55
FAIL-0000000236,EQ-000000200,FAC-000012,2023-03-01T01:00:00+00:00,rotor_imbalance,0.6219,thermal_cycling,inspection,1564.0,5.75,0,0.5882,15.579,303.09,309.91,51.39
FAIL-0000000240,EQ-000000203,FAC-000012,2023-01-25T03:00:00+00:00,bearing_wear,0.6251,operator_error,temperature_alarm,2833.0,17.08,0,0.7077,11.261,274.68,327.65,66.01
FAIL-0000000246,EQ-000000210,FAC-000013,2023-03-30T13:00:00+00:00,lubrication_failure,0.4746,corrosion,temperature_alarm,2488.12,20.72,0,0.122,10.43,233.39,334.5,71.61
FAIL-0000000248,EQ-000000213,FAC-000013,2023-02-01T00:00:00+00:00,valve_failure,0.4434,H2S_exposure,operator,1811.53,18.58,0,0.1924,8.171,225.01,404.14,71.21
FAIL-0000000254,EQ-000000219,FAC-000013,2023-02-03T09:00:00+00:00,seal_leak,0.5487,high_humidity,predictive_model,2209.79,20.4,0,0.4173,11.717,315.23,402.23,52.51
FAIL-0000000255,EQ-000000219,FAC-000013,2023-03-11T20:00:00+00:00,rotor_imbalance,0.3052,foreign_object_damage,pressure_alarm,2407.75,15.37,0,0.2694,6.507,253.51,278.62,57.36
FAIL-0000000256,EQ-000000219,FAC-000013,2023-02-11T02:00:00+00:00,seal_leak,0.609,poor_lubrication,operator,2283.78,20.22,0,0.4679,12.537,205.78,327.39,50.5
FAIL-0000000257,EQ-000000220,FAC-000013,2023-03-21T18:00:00+00:00,bearing_wear,0.2906,thermal_cycling,pressure_alarm,1123.25,6.77,0,0.3431,8.864,248.66,365.4,77.25
FAIL-0000000258,EQ-000000220,FAC-000013,2023-01-21T00:00:00+00:00,bearing_wear,0.5983,process_upset,predictive_model,1074.85,26.01,1,0.2741,11.294,244.39,275.84,78.48
FAIL-0000000268,EQ-000000225,FAC-000013,2023-02-05T09:00:00+00:00,fouling,0.4209,misalignment,predictive_model,3090.5,19.82,0,0.4987,6.74,267.62,245.7,66.09
FAIL-0000000271,EQ-000000229,FAC-000014,2023-01-11T13:00:00+00:00,fouling,0.2109,corrosion,operator,1428.2,11.24,0,0.4059,7.782,247.16,306.1,63.93
FAIL-0000000273,EQ-000000231,FAC-000014,2023-01-30T06:00:00+00:00,cylinder_overheat,0.6341,H2S_exposure,temperature_alarm,1892.64,33.3,0,0.4162,9.195,239.07,331.16,60.31
FAIL-0000000274,EQ-000000231,FAC-000014,2023-02-22T17:00:00+00:00,valve_failure,0.3527,normal_wear,inspection,1875.67,18.7,0,0.5357,11.187,223.5,377.9,64.86
FAIL-0000000275,EQ-000000231,FAC-000014,2023-01-11T01:00:00+00:00,bearing_wear,0.308,normal_wear,operator,1782.02,13.06,0,0.3868,5.335,268.58,299.75,47.13
FAIL-0000000291,EQ-000000249,FAC-000015,2023-03-22T07:00:00+00:00,rotor_imbalance,0.3521,design_limit_exceeded,temperature_alarm,2503.58,18.79,0,0.1397,9.91,287.94,317.4,57.33
FAIL-0000000297,EQ-000000254,FAC-000015,2023-01-08T20:00:00+00:00,bearing_wear,0.6792,operator_error,predictive_model,1704.82,19.69,0,0.4972,16.272,189.01,276.54,57.57
FAIL-0000000298,EQ-000000254,FAC-000015,2023-02-26T18:00:00+00:00,high_vibration,0.5126,sensor_drift,predictive_model,1780.91,19.86,0,0.3922,6.042,337.01,377.02,78.36
FAIL-0000000299,EQ-000000254,FAC-000015,2023-01-07T02:00:00+00:00,surge,0.8254,poor_lubrication,vibration_monitor,2000.97,14.14,1,1.0,11.237,258.55,421.95,58.36
FAIL-0000000300,EQ-000000255,FAC-000015,2023-01-15T17:00:00+00:00,cylinder_overheat,0.6081,maintenance_error,pressure_alarm,4209.97,12.61,0,0.4516,11.651,300.83,293.6,69.16
FAIL-0000000301,EQ-000000255,FAC-000015,2023-01-02T14:00:00+00:00,seal_leak,0.8247,high_humidity,operator,5082.07,13.44,1,0.4271,13.107,198.6,281.24,54.42
FAIL-0000000307,EQ-000000261,FAC-000016,2023-03-03T08:00:00+00:00,seal_leak,0.5111,sensor_drift,vibration_monitor,1492.21,17.03,0,0.2719,11.996,153.67,425.28,53.07
FAIL-0000000308,EQ-000000262,FAC-000016,2023-03-01T09:00:00+00:00,bearing_wear,0.7148,corrosion,operator,2355.29,15.31,0,0.458,14.979,248.99,485.62,56.02
FAIL-0000000309,EQ-000000262,FAC-000016,2023-01-15T05:00:00+00:00,surge,0.3879,design_limit_exceeded,inspection,3142.24,10.99,0,0.6712,9.812,261.65,297.81,67.72
FAIL-0000000313,EQ-000000264,FAC-000016,2023-02-08T14:00:00+00:00,surge,0.2399,design_limit_exceeded,vibration_monitor,2292.55,14.1,0,0.5688,7.225,309.29,224.24,70.35
FAIL-0000000314,EQ-000000264,FAC-000016,2023-03-30T01:00:00+00:00,fouling,0.5598,normal_wear,temperature_alarm,2199.5,22.09,0,0.4497,9.92,281.11,423.73,53.78
FAIL-0000000316,EQ-000000267,FAC-000016,2023-01-06T17:00:00+00:00,bearing_wear,0.3299,contamination,vibration_monitor,1374.28,18.15,0,0.415,9.937,252.2,279.99,74.39
FAIL-0000000317,EQ-000000267,FAC-000016,2023-01-01T05:00:00+00:00,rod_load_exceedance,0.2616,normal_wear,inspection,1063.9,21.09,0,0.3521,7.889,283.5,260.71,76.86
FAIL-0000000318,EQ-000000267,FAC-000016,2023-03-06T21:00:00+00:00,seal_leak,0.8814,poor_lubrication,inspection,1036.75,32.41,1,0.2625,13.069,258.89,420.58,49.11
FAIL-0000000319,EQ-000000267,FAC-000016,2023-03-05T23:00:00+00:00,seal_leak,0.358,thermal_cycling,inspection,1006.2,10.55,0,0.5076,7.546,249.64,174.13,74.42
FAIL-0000000325,EQ-000000273,FAC-000016,2023-02-04T19:00:00+00:00,surge,0.6024,poor_lubrication,pressure_alarm,3286.54,17.87,0,0.8164,10.393,265.43,345.06,58.59
FAIL-0000000346,EQ-000000296,FAC-000017,2023-02-16T05:00:00+00:00,seal_leak,0.3766,corrosion,pressure_alarm,1409.89,55.1,0,0.7302,9.83,266.46,257.0,67.97
FAIL-0000000347,EQ-000000296,FAC-000017,2023-03-20T22:00:00+00:00,rod_load_exceedance,0.1112,poor_lubrication,temperature_alarm,1513.18,17.46,0,0.2931,3.878,258.44,275.26,87.18
FAIL-0000000353,EQ-000000301,FAC-000018,2023-03-14T01:00:00+00:00,rod_load_exceedance,0.7483,thermal_cycling,temperature_alarm,1747.17,14.89,1,0.6495,9.421,226.25,268.85,45.82
FAIL-0000000354,EQ-000000301,FAC-000018,2023-02-15T16:00:00+00:00,valve_failure,0.5407,corrosion,pressure_alarm,1938.3,10.69,0,0.2588,11.743,207.88,340.26,62.46
FAIL-0000000360,EQ-000000305,FAC-000018,2023-03-12T00:00:00+00:00,seal_leak,0.3236,corrosion,temperature_alarm,2243.25,23.85,0,0.6165,5.242,244.12,234.04,56.83
FAIL-0000000367,EQ-000000315,FAC-000019,2023-03-11T08:00:00+00:00,rod_load_exceedance,0.5428,normal_wear,temperature_alarm,1981.2,24.62,0,0.1523,11.54,174.44,405.76,63.96
FAIL-0000000368,EQ-000000315,FAC-000019,2023-03-20T09:00:00+00:00,lubrication_failure,0.4303,poor_lubrication,vibration_monitor,2168.81,33.08,0,0.3262,8.851,217.96,300.89,64.82
FAIL-0000000372,EQ-000000318,FAC-000019,2023-02-21T18:00:00+00:00,bearing_wear,0.5077,high_humidity,vibration_monitor,3997.08,15.48,0,0.3419,9.342,336.8,392.79,55.57
FAIL-0000000386,EQ-000000332,FAC-000020,2023-03-23T08:00:00+00:00,high_vibration,0.5466,normal_wear,predictive_model,2014.24,10.65,0,0.2642,9.063,346.25,341.53,64.52
FAIL-0000000387,EQ-000000336,FAC-000020,2023-01-09T01:00:00+00:00,rod_load_exceedance,0.3493,high_humidity,temperature_alarm,2181.6,17.12,0,0.4048,6.954,214.85,294.42,67.88
FAIL-0000000388,EQ-000000336,FAC-000020,2023-02-27T23:00:00+00:00,cylinder_overheat,0.2186,misalignment,inspection,1853.55,10.61,0,0.3857,9.813,242.38,168.02,70.4
FAIL-0000000396,EQ-000000339,FAC-000020,2023-02-16T00:00:00+00:00,valve_failure,0.4763,H2S_exposure,operator,2524.65,9.09,0,0.2415,9.066,262.56,353.39,59.34
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