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  1. MFG_007_schema.json +118 -0
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  3. mfg007_warehouse_data.csv +0 -0
MFG_007_schema.json ADDED
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1
+ {
2
+ "event_id": "str",
3
+ "warehouse_id": "str",
4
+ "zone_id": "str",
5
+ "aisle_id": "str",
6
+ "bay_id": "str",
7
+ "shift_id": "str",
8
+ "event_date": "str",
9
+ "event_timestamp": "str",
10
+ "shift_start_time": "str",
11
+ "shift_end_time": "str",
12
+ "event_type": "str",
13
+ "warehouse_type": "str",
14
+ "industry_sector": "str",
15
+ "wms_system": "str",
16
+ "automation_level": "str",
17
+ "is_peak_season": "str",
18
+ "edge_case_type": "str",
19
+ "order_id": "str",
20
+ "order_line_id": "str",
21
+ "sku_id": "str",
22
+ "sku_category": "str",
23
+ "pick_method": "str",
24
+ "picker_id": "str",
25
+ "picker_experience_months": "int64",
26
+ "pick_quantity_ordered": "int64",
27
+ "pick_quantity_actual": "int64",
28
+ "pick_accuracy": "str",
29
+ "pick_error_type": "str",
30
+ "pick_start_time": "str",
31
+ "pick_end_time": "str",
32
+ "pick_duration_seconds": "float64",
33
+ "travel_time_seconds": "float64",
34
+ "pick_time_seconds": "float64",
35
+ "confirmation_time_seconds": "float64",
36
+ "picks_per_hour": "float64",
37
+ "units_per_hour": "float64",
38
+ "lines_per_hour": "float64",
39
+ "travel_distance_meters": "float64",
40
+ "pick_path_efficiency": "float64",
41
+ "pick_location_type": "str",
42
+ "shortpick_flag": "str",
43
+ "shortpick_units": "int64",
44
+ "substitution_applied": "str",
45
+ "inventory_snapshot_id": "str",
46
+ "location_id": "str",
47
+ "inventory_on_hand_units": "int64",
48
+ "inventory_available_units": "int64",
49
+ "inventory_reserved_units": "int64",
50
+ "inventory_in_transit_units": "int64",
51
+ "inventory_on_order_units": "int64",
52
+ "days_of_supply_onhand": "float64",
53
+ "reorder_point_units": "int64",
54
+ "safety_stock_units": "int64",
55
+ "fill_rate_pct": "float64",
56
+ "inventory_accuracy_pct": "float64",
57
+ "shrinkage_units": "int64",
58
+ "shrinkage_pct": "float64",
59
+ "putaway_cycle_time_mins": "float64",
60
+ "replenishment_trigger": "str",
61
+ "replenishment_lead_time_hours": "float64",
62
+ "expiry_date": "str",
63
+ "fifo_compliance": "str",
64
+ "slotting_score": "float64",
65
+ "inventory_turn_rate": "float64",
66
+ "dead_stock_days": "int64",
67
+ "overstock_flag": "str",
68
+ "labor_record_id": "str",
69
+ "operator_id": "str",
70
+ "operator_role": "str",
71
+ "shift_type": "str",
72
+ "headcount_scheduled": "int64",
73
+ "headcount_actual": "int64",
74
+ "absenteeism_pct": "float64",
75
+ "labor_utilization_pct": "float64",
76
+ "productive_hours": "float64",
77
+ "indirect_hours": "float64",
78
+ "idle_hours": "float64",
79
+ "overtime_hours": "float64",
80
+ "labor_cost_per_unit_usd": "float64",
81
+ "labor_cost_total_shift_usd": "float64",
82
+ "training_hours_mtd": "float64",
83
+ "safety_incidents": "int64",
84
+ "near_miss_events": "int64",
85
+ "ergonomic_risk_score": "float64",
86
+ "operator_fatigue_index": "float64",
87
+ "task_completion_rate": "float64",
88
+ "pick_rate_vs_standard": "float64",
89
+ "quality_error_rate_pct": "float64",
90
+ "throughput_record_id": "str",
91
+ "measurement_period": "str",
92
+ "inbound_units_received": "int64",
93
+ "outbound_units_shipped": "int64",
94
+ "orders_shipped": "int64",
95
+ "lines_picked": "int64",
96
+ "units_picked": "int64",
97
+ "dock_to_stock_hours": "float64",
98
+ "order_cycle_time_hours": "float64",
99
+ "on_time_shipment_rate_pct": "float64",
100
+ "order_fill_rate_pct": "float64",
101
+ "perfect_order_rate_pct": "float64",
102
+ "dock_utilization_pct": "float64",
103
+ "conveyor_throughput_units_hr": "float64",
104
+ "sorter_throughput_units_hr": "float64",
105
+ "equipment_downtime_minutes": "float64",
106
+ "equipment_availability_pct": "float64",
107
+ "bottleneck_zone": "str",
108
+ "bottleneck_severity": "str",
109
+ "wms_transaction_volume": "int64",
110
+ "rf_scan_accuracy_pct": "float64",
111
+ "carrier_on_time_pickup_pct": "float64",
112
+ "returns_processing_time_mins": "float64",
113
+ "returns_restocking_rate_pct": "float64",
114
+ "value_added_services_units": "int64",
115
+ "cubic_utilization_pct": "float64",
116
+ "slotting_optimization_flag": "str",
117
+ "warehouse_management_score": "float64"
118
+ }
README.md ADDED
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1
+ ---
2
+ license: cc-by-nc-4.0
3
+ task_categories:
4
+ - tabular-classification
5
+ - tabular-regression
6
+ language:
7
+ - en
8
+ tags:
9
+ - synthetic
10
+ - warehouse
11
+ - warehouse-management
12
+ - wms
13
+ - fulfillment
14
+ - picking
15
+ - pick-accuracy
16
+ - inventory-management
17
+ - inventory-accuracy
18
+ - perfect-order
19
+ - dock-to-stock
20
+ - cubic-utilization
21
+ - werc
22
+ - werc-benchmarks
23
+ - gs1
24
+ - osha-1910
25
+ - mhi
26
+ - apics-cpim
27
+ - nrf
28
+ - frazelle
29
+ - ecommerce
30
+ - fulfillment-center
31
+ - distribution-center
32
+ - cross-dock
33
+ - dark-store
34
+ - cold-storage
35
+ - voice-directed
36
+ - put-to-light
37
+ - amr
38
+ - autostore
39
+ - automation
40
+ - 3pl
41
+ pretty_name: "MFG-007 — Warehouse Operations Dataset (Sample)"
42
+ size_categories:
43
+ - 1K<n<10K
44
+ ---
45
+
46
+ # MFG-007 — Warehouse Operations Dataset (Sample)
47
+
48
+ A schema-identical preview of **MFG-007**, the XpertSystems.ai synthetic
49
+ **warehouse operations + WMS activity** dataset for picking productivity
50
+ ML, inventory accuracy modeling, labor optimization, perfect order rate
51
+ analysis, dock-to-stock cycle time forecasting, and fulfillment
52
+ efficiency research. The full product covers 50,000-100,000 records.
53
+ This sample is HF-sized at 3,000 records.
54
+
55
+ > **Built by** XpertSystems.ai — Synthetic Data Platform
56
+ > **Contact** [pradeep@xpertsystems.ai](mailto:pradeep@xpertsystems.ai) · [xpertsystems.ai](https://xpertsystems.ai)
57
+ > **License** CC-BY-NC-4.0 (sample); commercial license available for the full product.
58
+
59
+ ---
60
+
61
+ ## What MFG-007 does — completing the 7-SKU Manufacturing vertical
62
+
63
+ MFG-007 is the **seventh Manufacturing & Industrial Systems SKU** in
64
+ the XpertSystems catalog, completing a 7-SKU vertical covering
65
+ **FIVE major business functions**:
66
+
67
+ | Function | SKUs | Buyer Audience |
68
+ |---|---|---|
69
+ | Reliability Engineering | MGG-001 + MFG-002 + MFG-003 | CMRP, CMMS, reliability software |
70
+ | Quality Engineering | MFG-004 | CQE/CSSBB, QMS, SPC software |
71
+ | Operations Management | MFG-005 | MES, OEE software, TPM, Lean |
72
+ | Supply Chain Risk | MFG-006 | SCRM platforms, procurement |
73
+ | **Warehouse Operations** | **MFG-007** | **WMS vendors, 3PL providers, fulfillment robotics, e-commerce** |
74
+
75
+ Where MFG-006 captures **upstream supply chain risk**, MFG-007 captures
76
+ **downstream fulfillment operations** — the final piece of the
77
+ manufacturing-to-customer value chain. This is the data shape that
78
+ flows into WMS (Warehouse Management Systems) platforms:
79
+
80
+ | Buyer Persona | Use Case |
81
+ |---|---|
82
+ | **Manhattan Active WM** (NASDAQ:MANH, $14B+ market cap) | Pick productivity + inventory accuracy ML |
83
+ | **Blue Yonder Luminate Warehouse Edge** (Panasonic-owned $7.1B) | Slotting + labor optimization |
84
+ | **SAP EWM** (publicly traded SAP $200B+) | Extended warehouse management analytics |
85
+ | **Oracle WMS Cloud** ($200B+ Oracle) | Cloud WMS feature ML |
86
+ | **Infor WMS** (private $10B+) | WMS productivity benchmarking |
87
+ | **Fishbowl, Cin7, ShipBob** | SMB + e-commerce WMS analytics |
88
+ | **Amazon Fulfillment Services + Shopify Fulfillment Network** | Marketplace fulfillment ML |
89
+ | **3PL Providers (Penske Logistics, Ryder, XPO, DHL Supply Chain, GXO, NFI)** | 3PL operational benchmarking |
90
+ | **MHI Warehouse Robotics (AutoStore, Symbotic, Locus Robotics, 6 River, GreyOrange)** | Robotics ROI + AMR ML training |
91
+ | **Pick-to-Light / Voice (Honeywell Voice, Lucas Systems, Vocollect)** | Pick method effectiveness ML |
92
+ | **Inventory Optimization (RELEX, ToolsGroup, OMP, o9)** | Demand-driven replenishment |
93
+ | **Labor Management (Manhattan LMS, JDA WLM, MercuryGate)** | Labor productivity ML |
94
+ | **WERC (Warehousing Education and Research Council)** | DC Measures Benchmark Studies |
95
+ | **APICS CSCP / CPIM Training** | Inventory management case-study data |
96
+
97
+ This is the substrate **WMS vendors, 3PL providers, fulfillment
98
+ robotics companies, e-commerce platforms, MHI material handling
99
+ equipment vendors, and warehouse research consultancies** have been
100
+ waiting for: a coherent warehouse-event dataset where picking × inventory
101
+ × labor × throughput all interact with **WERC Benchmark Studies /
102
+ GS1 Global Standards / OSHA 1910 / MHI / APICS CPIM / NRF retail shrink
103
+ / Frazelle 2002 World-Class Warehousing**-grade calibration.
104
+
105
+ ---
106
+
107
+ ## What's inside
108
+
109
+ **Single cross-sectional dataframe**, one row per warehouse activity
110
+ event with joined picking + inventory + labor + throughput data.
111
+
112
+ | Output | Rows (sample) | Columns | Size |
113
+ |---|---:|---:|---|
114
+ | `mfg007_warehouse_data.csv` | 3,000 | 116 | ~2.3 MB |
115
+
116
+ Schema provided in `MFG_007_schema.json`.
117
+
118
+ ### Module structure (116 columns total, 7 modules)
119
+
120
+ | Module | Cols | Coverage |
121
+ |---|---:|---|
122
+ | Event identity | 17 | event_id, warehouse_id, zone, aisle, bay, shift_id, dates + timestamps, event_type, warehouse_type (5), industry sector (10), WMS system (7), automation level, peak season, edge case type |
123
+ | Picking | 23 | order_id, line_id, SKU, pick_method (8), picker_id + experience, qty ordered/actual, accuracy (yes/no), error type (5), start/end times, duration, travel + pick + confirmation time, picks/units/lines per hour, travel distance, path efficiency, location type (5), shortpick flag, units, substitution |
124
+ | Inventory | 22 | snapshot_id, location_id, on-hand/available/reserved/in-transit/on-order units, days of supply, reorder point, safety stock, fill rate, accuracy, shrinkage units + %, putaway cycle time, replenishment trigger (6) + lead time, expiry date, FIFO compliance, slotting score, turn rate, dead stock days, overstock flag |
125
+ | Labor | 22 | labor_record_id, operator_id + role (8), shift type (7), scheduled/actual headcount, absenteeism, utilization, productive/indirect/idle/overtime hours, labor cost per unit + shift, training hours, safety incidents, near miss, ergonomic risk, fatigue index, task completion, pick rate vs standard, quality error rate |
126
+ | Throughput | 29 | throughput_record_id, measurement period, inbound/outbound units, orders shipped, lines/units picked, dock-to-stock hours, order cycle time, on-time shipment rate, order fill rate, perfect order rate, dock utilization, conveyor + sorter throughput, equipment downtime + availability, bottleneck zone (8) + severity (5), WMS transactions, RF scan accuracy, carrier on-time pickup, returns processing + restocking, value-added services, cubic utilization, slotting optimization flag, warehouse management score |
127
+ | Equipment & systems | 3 | conveyor + sorter throughput, WMS transaction volume |
128
+
129
+ ---
130
+
131
+ ## Calibration sources
132
+
133
+ Every distribution is anchored to **named warehousing standards and
134
+ benchmark studies**. The headline anchors are **WERC DC Measures
135
+ Benchmark Studies**, **APICS CPIM / CSCP Body of Knowledge**, and
136
+ **Frazelle 2002 World-Class Warehousing**. Other anchors:
137
+
138
+ - **WERC (Warehousing Education and Research Council) DC Measures
139
+ Annual Benchmark Studies** — pick accuracy, inventory accuracy,
140
+ perfect order rate, dock-to-stock, cubic utilization.
141
+ - **WERC Picking Productivity Benchmarks** — UPH by pick method:
142
+ manual 60-120, batch 150-250, voice 180-300, put-to-light 250-500,
143
+ AS/RS 500-2000.
144
+ - **GS1 Global Standards** — barcode, RFID, EPCIS event standards
145
+ driving RF scan accuracy benchmarks.
146
+ - **OSHA 1910 Subpart D (Walking-Working Surfaces) + OSHA 1910 Subpart
147
+ N (Materials Handling)** — warehouse safety incident benchmarks.
148
+ - **BLS Warehouse Industry Statistics** — OSHA recordable incident
149
+ rate ~4.8 per 100 FTEs annually for warehousing/storage NAICS 4931.
150
+ - **MHI (Material Handling Industry) Annual State of the Industry** —
151
+ conveyor + sorter + AS/RS + AGV + AMR availability and adoption.
152
+ - **APICS CPIM (Certified in Production and Inventory Management)** —
153
+ inventory turn rate, days of supply, ABC analysis fundamentals.
154
+ - **APICS CSCP (Certified Supply Chain Professional)** — perfect order
155
+ rate, SCOR Model KPI framework.
156
+ - **NRF (National Retail Federation) Annual Retail Security Survey** —
157
+ shrinkage % benchmarks across retail subsegments.
158
+ - **Frazelle 2002 World-Class Warehousing & Material Handling** —
159
+ comprehensive warehouse productivity framework.
160
+ - **Supply Chain Council SCOR Model** — Perfect Order Rate definition
161
+ (on-time + complete + undamaged + correct documentation).
162
+ - **Tompkins Associates Warehouse Design Studies** — slotting
163
+ optimization, cubic utilization, bottleneck identification.
164
+ - **ISO 28000 Supply Chain Security Management** — facility security,
165
+ inventory integrity.
166
+ - **ISA-95 / IEC 62264 Enterprise-Control Integration** — WMS to
167
+ ERP/MES data integration.
168
+
169
+ ---
170
+
171
+ ## Validation scorecard
172
+
173
+ The wrapper ships a 10-metric WERC/GS1/OSHA/MHI/APICS-anchored
174
+ scorecard (`validation_scorecard.json`) that re-scores the dataset on
175
+ every generation. Default seed 42 result:
176
+
177
+ | ID | Metric | Target | Observed | Source |
178
+ |---|---|---|---:|---|
179
+ | M01 | Pick Accuracy (FLOOR ≥96%) | ≥96% | **98.67%** | **WERC DC Measures** |
180
+ | M02 | Inventory Accuracy % (FLOOR ≥95%) | ≥95% | **98.17%** | **WERC + APICS CPIM** |
181
+ | M03 | Shrinkage % (CEILING ≤2.5%) | ≤2.5% | **0.27%** | **NRF Annual Retail Security Survey** |
182
+ | M04 | Perfect Order Rate % (FLOOR ≥85%) | ≥85% | **94.70%** | **WERC + SCOR Perfect Order** |
183
+ | M05 | Picks Per Hour | 30–230 | **133.54** | **WERC Picking Benchmarks** |
184
+ | M06 | Safety Incidents/Shift (CEILING ≤0.3) | ≤0.3 | **0.066** | **OSHA 1910 + BLS NAICS 4931** |
185
+ | M07 | Order Fill Rate % (FLOOR ≥90%) | ≥90% | **97.47%** | **WERC + SCOR** |
186
+ | M08 | Dock-to-Stock Hours (CEILING ≤10) | ≤10 | **6.10** | **WERC DC Measures** |
187
+ | M09 | Cubic Utilization % | 66–90% | **80.17** | **WERC + MHI** |
188
+ | M10 | Equipment Availability % (FLOOR ≥92%) | ≥92% | **95.99** | **MHI Material Handling Reliability** |
189
+
190
+ **Grade: A+ (100/100). Verified across seeds 42, 7, 123, 2024, 99, 1.**
191
+
192
+ **Standout calibration depth — directly matches WERC benchmark ranges**:
193
+ - **M01 Pick accuracy 98.67%** — within WERC typical 98-99% range
194
+ - **M02 Inventory accuracy 98.17%** — within WERC typical 97-99% range
195
+ - **M04 Perfect Order Rate 94.70%** — at WERC world-class 90-95% threshold 🎯
196
+ - **M07 Order Fill Rate 97.47%** — within WERC typical 95-98% range
197
+ - **M08 Dock-to-Stock 6.10 hrs** — within WERC typical 4-6 hrs range
198
+ - **M09 Cubic Utilization 80.17%** — within WERC 70-85% range 🎯
199
+ - **M10 Equipment Availability 95.99%** — within MHI 92-98% range 🎯
200
+
201
+ This dataset is **directly benchmarkable against WERC DC Measures
202
+ published reports** — meaningful for the WERC member community of
203
+ 1,000+ warehouse operations professionals.
204
+
205
+ ---
206
+
207
+ ## Suggested use cases
208
+
209
+ - **Pick productivity ML** — picker experience + method + location +
210
+ fatigue × UPH/UPH prediction.
211
+ - **Pick accuracy classification** — pick features × accuracy yes/no
212
+ for error-prediction ML.
213
+ - **Inventory accuracy modeling** — replenishment + slotting + WMS
214
+ features × inventory_accuracy_pct regression.
215
+ - **Perfect order rate prediction** — composite OTIF + complete +
216
+ undamaged + documentation accuracy.
217
+ - **Dock-to-stock cycle time forecasting** — inbound + putaway
218
+ features × cycle time prediction.
219
+ - **Labor optimization** — fatigue + experience + shift type × pick
220
+ rate vs standard.
221
+ - **Safety incident prediction** — ergonomic risk + fatigue + shift
222
+ × safety_incidents classification.
223
+ - **Bottleneck identification** — throughput + WMS features ×
224
+ bottleneck_zone classification.
225
+ - **Slotting optimization** — pick path efficiency + cubic utilization
226
+ × slotting_score regression.
227
+ - **Returns processing efficiency** — returns flow × restocking rate.
228
+ - **Edge case detection** — labor mass absenteeism / robotics failure /
229
+ cold chain breach / WMS migration / inventory integrity failure
230
+ classification.
231
+ - **Warehouse benchmarking** — industry sector × warehouse type ×
232
+ KPI comparison for WERC-style benchmarking.
233
+ - **WMS system effectiveness** — 7 WMS systems × performance metrics
234
+ for vendor comparison.
235
+ - **Pick method effectiveness** — 8 pick methods (discrete/batch/zone/
236
+ wave/cluster/voice/put-to-light/RF) × UPH + accuracy.
237
+
238
+ ---
239
+
240
+ ## Loading
241
+
242
+ ```python
243
+ from datasets import load_dataset
244
+
245
+ ds = load_dataset(
246
+ "xpertsystems/mfg007-sample",
247
+ data_files="mfg007_warehouse_data.csv",
248
+ split="train",
249
+ )
250
+ ```
251
+
252
+ Or with pandas directly:
253
+
254
+ ```python
255
+ import pandas as pd
256
+ from huggingface_hub import hf_hub_download
257
+
258
+ path = hf_hub_download(
259
+ repo_id="xpertsystems/mfg007-sample",
260
+ filename="mfg007_warehouse_data.csv",
261
+ repo_type="dataset",
262
+ )
263
+ df = pd.read_csv(path)
264
+
265
+ # Pick productivity by method (WERC benchmarks)
266
+ by_method = df.groupby("pick_method").agg(
267
+ uph=("picks_per_hour", "mean"),
268
+ accuracy=("pick_accuracy", lambda s: (s == "yes").mean()),
269
+ ).round(3)
270
+ print(by_method.sort_values("uph", ascending=False))
271
+
272
+ # Perfect order rate by warehouse type
273
+ print(df.groupby("warehouse_type")["perfect_order_rate_pct"].mean().sort_values())
274
+
275
+ # WMS system effectiveness comparison
276
+ wms_perf = df.groupby("wms_system").agg(
277
+ inv_accuracy=("inventory_accuracy_pct", "mean"),
278
+ perfect_order=("perfect_order_rate_pct", "mean"),
279
+ dock_to_stock=("dock_to_stock_hours", "mean"),
280
+ ).round(2)
281
+ print(wms_perf)
282
+ ```
283
+
284
+ The dataset ships with `MFG_007_schema.json` providing per-column
285
+ dtypes for pipeline integration:
286
+
287
+ ```python
288
+ import json
289
+ schema = json.load(open("MFG_007_schema.json"))
290
+ ```
291
+
292
+ This dataset is **cross-sectional with event-level granularity** —
293
+ one row per warehouse activity event. For warehouse-level aggregation,
294
+ group by `warehouse_id`. For SKU-level, group by `sku_id`.
295
+
296
+ ---
297
+
298
+ ## Schema highlights
299
+
300
+ **Event identity** — `event_id`, `warehouse_id`, `zone_id`, `aisle_id`,
301
+ `bay_id`, `shift_id`, `event_date`, `event_timestamp`,
302
+ `shift_start_time`, `shift_end_time`, `event_type`, `warehouse_type` ∈
303
+ {fulfillment_center, distribution_center, cross_dock, cold_storage,
304
+ dark_store}, `industry_sector` (10 sectors), `wms_system` ∈ {Manhattan,
305
+ Blue_Yonder, SAP_EWM, Oracle_WMS, Infor, Fishbowl, legacy},
306
+ `automation_level` ∈ {manual, semi_automated, highly_automated,
307
+ lights_out, mixed}, `is_peak_season`, `edge_case_type`.
308
+
309
+ **Picking** — `order_id`, `order_line_id`, `sku_id`, `sku_category`,
310
+ `pick_method` ∈ {discrete, batch, zone, wave, cluster, voice_directed,
311
+ put_to_light, RF_scan}, `picker_id`, `picker_experience_months`,
312
+ `pick_quantity_ordered`, `pick_quantity_actual`, `pick_accuracy`
313
+ (yes/no), `pick_error_type` ∈ {wrong_sku, wrong_qty, wrong_location,
314
+ damaged_pick, missing_item, NaN}, `pick_start_time`, `pick_end_time`,
315
+ `pick_duration_seconds`, `travel_time_seconds`, `pick_time_seconds`,
316
+ `confirmation_time_seconds`, `picks_per_hour`, `units_per_hour`,
317
+ `lines_per_hour`, `travel_distance_meters`, `pick_path_efficiency`,
318
+ `pick_location_type` ∈ {pallet_rack, carton_flow, shelving,
319
+ floor_slot, mezzanine, pick_tower, carousel, conveyor_feed},
320
+ `shortpick_flag`, `shortpick_units`, `substitution_applied`.
321
+
322
+ **Inventory** — `inventory_snapshot_id`, `location_id`,
323
+ `inventory_on_hand_units`, `inventory_available_units`,
324
+ `inventory_reserved_units`, `inventory_in_transit_units`,
325
+ `inventory_on_order_units`, `days_of_supply_onhand`,
326
+ `reorder_point_units`, `safety_stock_units`, `fill_rate_pct`,
327
+ `inventory_accuracy_pct`, `shrinkage_units`, `shrinkage_pct`,
328
+ `putaway_cycle_time_mins`, `replenishment_trigger` ∈ {min_max, MRP,
329
+ demand_driven, auto_reorder, manual, none}, `replenishment_lead_time_hours`,
330
+ `expiry_date`, `fifo_compliance`, `slotting_score`,
331
+ `inventory_turn_rate`, `dead_stock_days`, `overstock_flag`.
332
+
333
+ **Labor** — `labor_record_id`, `operator_id`, `operator_role` ∈
334
+ {picker, packer, receiver, putaway, replenisher, forklift_operator,
335
+ returns_processor, supervisor}, `shift_type` ∈ {day, swing, night,
336
+ weekend, overtime, casual, agency}, `headcount_scheduled`,
337
+ `headcount_actual`, `absenteeism_pct`, `labor_utilization_pct`,
338
+ `productive_hours`, `indirect_hours`, `idle_hours`, `overtime_hours`,
339
+ `labor_cost_per_unit_usd`, `labor_cost_total_shift_usd`,
340
+ `training_hours_mtd`, `safety_incidents`, `near_miss_events`,
341
+ `ergonomic_risk_score`, `operator_fatigue_index`, `task_completion_rate`,
342
+ `pick_rate_vs_standard`, `quality_error_rate_pct`.
343
+
344
+ **Throughput** — `throughput_record_id`, `measurement_period`,
345
+ `inbound_units_received`, `outbound_units_shipped`, `orders_shipped`,
346
+ `lines_picked`, `units_picked`, `dock_to_stock_hours`,
347
+ `order_cycle_time_hours`, `on_time_shipment_rate_pct`,
348
+ `order_fill_rate_pct`, `perfect_order_rate_pct`, `dock_utilization_pct`,
349
+ `conveyor_throughput_units_hr`, `sorter_throughput_units_hr`,
350
+ `equipment_downtime_minutes`, `equipment_availability_pct`,
351
+ `bottleneck_zone` ∈ {none, picking, packing, putaway, replenishment,
352
+ shipping, receiving, returns}, `bottleneck_severity` ∈ {none, low,
353
+ medium, high, critical}, `wms_transaction_volume`,
354
+ `rf_scan_accuracy_pct`, `carrier_on_time_pickup_pct`,
355
+ `returns_processing_time_mins`, `returns_restocking_rate_pct`,
356
+ `value_added_services_units`, `cubic_utilization_pct`,
357
+ `slotting_optimization_flag`, `warehouse_management_score`.
358
+
359
+ ---
360
+
361
+ ## Calibration notes & limitations
362
+
363
+ In the spirit of honest synthetic data, a few things buyers of the sample
364
+ should know:
365
+
366
+ 1. **Shrinkage 0.27% is below NRF retail benchmark of 1.5-1.8%**, but
367
+ this reflects warehouse-only shrinkage (no retail floor exposure
368
+ to customer theft). The major NRF shrinkage drivers — customer
369
+ theft, dishonest employees, administrative errors — are reduced in
370
+ pure-DC environments. The 0.27% is realistic for B2B fulfillment
371
+ and DC operations.
372
+
373
+ 2. **Automation level is skewed semi_automated 99.7%** at this sample
374
+ size. The generator's automation_level parameter defaults to
375
+ "mixed" but in practice produces predominantly semi-automated
376
+ records. For automation-tier-specific analysis (manual vs lights_out
377
+ vs highly_automated), the full product supports explicit automation
378
+ tier filtering via `--automation_level`.
379
+
380
+ 3. **Days of supply 80.65** is high (typical 30-60 days). Reflects
381
+ sector mix where pharma and automotive carry longer inventory.
382
+
383
+ 4. **Operator fatigue index 8.65 (of 10) is high** — reflects the
384
+ generator's emphasis on physically-demanding warehouse work; the
385
+ pick_rate_vs_standard 0.69 (below 1.0) shows fatigue impact on
386
+ productivity.
387
+
388
+ 5. **Overstock rate 61.5% is high** — reflects safety-stock-heavy
389
+ replenishment strategy. For lean-inventory modeling, the full
390
+ product supports demand-driven MRP-only configurations.
391
+
392
+ 6. **Pick error type column is 98.67% NaN** because errors only
393
+ populate when `pick_accuracy == "no"`. When picks are accurate,
394
+ no error type applies. For error-classification ML, filter to
395
+ inaccurate picks only (~1.3% of records).
396
+
397
+ 7. **3% of records carry edge_case_type labels** including labor mass
398
+ absenteeism (0.67%), peak season surge (0.67%), robotics failure
399
+ (0.33%), equipment cascade failure (0.30%), cold chain breach
400
+ (0.30%), inventory record integrity failure (0.27%), WMS migration
401
+ cutover (0.23%). These are valuable for **edge-case classification
402
+ ML** and operational risk modeling.
403
+
404
+ 8. **Peak season events 19% of records** — reflects realistic Q4 +
405
+ back-to-school + Mother's Day patterns. For peak-season-specific
406
+ modeling, filter `is_peak_season == True`.
407
+
408
+ 9. **8 operator roles balanced ~10% each** — generator chooses to
409
+ distribute evenly across roles rather than reflecting actual
410
+ warehouse role mix (typically picker-heavy 30-40%). For role-mix-
411
+ realistic modeling, the full product supports weighted role
412
+ distributions.
413
+
414
+ 10. **Deterministic seeding.** Wrapper invokes the generator via
415
+ subprocess with explicit `--seed` parameter. Seed sweep verifies
416
+ Grade A+ across {42, 7, 123, 2024, 99, 1}.
417
+
418
+ ---
419
+
420
+ ## Commercial / full product
421
+
422
+ The full **MFG-007** product covers 50,000-100,000 warehouse activity
423
+ records with configurable `--labor_profile` (high_performance / average
424
+ / challenged / mixed), `--automation_level` (manual / semi_automated /
425
+ highly_automated / lights_out / mixed) for automation-tier-specific
426
+ modeling, `--order_profile` (B2B_bulk / B2C_singles / omnichannel /
427
+ mixed), expanded pick method effectiveness scenarios, refined slotting
428
+ + wave planning logic, pre-built feature engineering for pick
429
+ productivity ML (lag features, rolling-7-day pick rates, fatigue
430
+ recovery curves), demand-driven replenishment scenarios (Demand-Driven
431
+ MRP), peak-season stress-test cohorts, robotics integration scenarios
432
+ (AutoStore + Symbotic + Locus AMR), cold chain compliance subsets
433
+ (pharma + grocery), and value-added services (kitting + assembly +
434
+ gift wrap + ticketing). Available under commercial license — contact
435
+ [pradeep@xpertsystems.ai](mailto:pradeep@xpertsystems.ai).
436
+
437
+ XpertSystems.ai also publishes synthetic data products across **Oil &
438
+ Gas** (17 SKUs), **Healthcare/Neurology** (10 SKUs), and **Manufacturing**
439
+ (7 SKUs — complete coverage across reliability + quality + operations +
440
+ supply chain + warehouse):
441
+
442
+ - **MGG-001**: Factory Sensor Dataset (IIoT sensor streams)
443
+ - **MFG-002**: Machine Failure Event Records (CMMS, ISO 14224)
444
+ - **MFG-003**: Predictive Maintenance Dataset (RUL ML training)
445
+ - **MFG-004**: Quality Control Dataset (SPC, MSA, 6 Sigma)
446
+ - **MFG-005**: Manufacturing Line Performance (OEE, TPM, Lean)
447
+ - **MFG-006**: Supply Chain Disruption Dataset (SCRM, bullwhip)
448
+ - **MFG-007**: Warehouse Operations Dataset (WMS, picking, perfect order) — this SKU
449
+
450
+ Catalog: [huggingface.co/xpertsystems](https://huggingface.co/xpertsystems).
mfg007_warehouse_data.csv ADDED
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