""" Tests for the FMSR MCP server (issue #11). Covers: - list_failure_modes: returns all modes with required fields - search_failure_modes: keyword hit, no match - get_sensor_correlation: known ID, missing ID, key_gases is a list - get_dga_record: known transformer, missing transformer, returns most recent - analyze_dga: known gases (T-018 profile), all-zero gases, determinism DGA contract assumptions documented below for harness authors (see also #11): - analyze_dga is fully deterministic: same inputs always yield the same output - IEC code "N" / "Normal / Inconclusive" is a valid output, not an error - The Rogers table follows IEC 60599:2022 Table 1 strictly. D2 ("Discharges of high energy / arcing") requires R2 = C2H2/C2H4 ∈ [0.6, 2.5) AND R3 ≥ 2.0 AND R1 ∈ [0.1, 1.0). Samples with R2 ≥ 2.5 fall outside D2 and (if R1 ∈ [0.1, 0.5) and R2 ≥ 1.0 and R3 ≥ 1.0) classify as D1 instead. This is per IEC's strict reading; some operational DGA tools relax D2's R2 upper bound, but this server matches the standard. Boundary phrasing here uses the encoded range convention: min-inclusive, max-exclusive. - All-zero inputs return "N" (no division by zero crash) """ import json as _json import sys from pathlib import Path import pytest sys.path.insert(0, str(Path(__file__).resolve().parents[1])) from mcp_servers.fmsr_server.server import ( analyze_dga, get_dga_record, get_sensor_correlation, list_failure_modes, search_failure_modes, ) # --------------------------------------------------------------------------- # list_failure_modes # --------------------------------------------------------------------------- def test_list_failure_modes_returns_list(): result = list_failure_modes() assert isinstance(result, list) assert len(result) > 0 def test_list_failure_modes_fields(): result = list_failure_modes() row = result[0] for key in ( "failure_mode_id", "name", "severity", "iec_code", "key_gases", "recommended_action", ): assert key in row, f"Missing field: {key}" # --------------------------------------------------------------------------- # search_failure_modes # --------------------------------------------------------------------------- def test_search_failure_modes_arc_hit(): result = search_failure_modes("arc") assert isinstance(result, list) assert len(result) > 0 def test_search_failure_modes_no_match(): result = search_failure_modes("zzznomatchxyz") assert result == [] def test_search_failure_modes_iec_code(): result = search_failure_modes("PD") assert isinstance(result, list) assert any(r["iec_code"] == "PD" for r in result) # --------------------------------------------------------------------------- # get_sensor_correlation # --------------------------------------------------------------------------- def test_get_sensor_correlation_known(): result = get_sensor_correlation("FM-001") assert "error" not in result assert result["failure_mode_id"] == "FM-001" # key_gases must be a Python list, not a raw comma-separated string assert isinstance(result["key_gases"], list), "key_gases must be a list" assert len(result["key_gases"]) > 0 def test_get_sensor_correlation_missing(): result = get_sensor_correlation("FM-NONEXISTENT") assert "error" in result # --------------------------------------------------------------------------- # get_dga_record # --------------------------------------------------------------------------- def test_get_dga_record_known(): result = get_dga_record("T-018") assert "error" not in result assert result["transformer_id"] == "T-018" for key in ( "sample_date", "dissolved_h2_ppm", "dissolved_ch4_ppm", "dissolved_c2h2_ppm", "dissolved_c2h4_ppm", "dissolved_c2h6_ppm", "dissolved_co_ppm", "dissolved_co2_ppm", "fault_label", ): assert key in result, f"Missing field: {key}" def test_get_dga_record_sample_date_present(): result = get_dga_record("T-018") # sample_date must exist and be non-null; FastMCP handles Timestamp serialisation assert result.get("sample_date") is not None def test_get_dga_record_missing(): result = get_dga_record("T-NONEXISTENT") assert "error" in result # --------------------------------------------------------------------------- # analyze_dga — representative T-018 profile # --------------------------------------------------------------------------- # T-018 gas values from data/processed/dga_records.csv _T018_GASES = dict(h2=35.0, ch4=6.0, c2h2=482.0, c2h4=26.0, c2h6=3.0) def test_analyze_dga_returns_required_fields(): result = analyze_dga(**_T018_GASES, transformer_id="T-018") for key in ( "iec_code", "diagnosis", "r1_ch4_h2", "r2_c2h2_c2h4", "r3_c2h4_c2h6", "input_gases", ): assert key in result, f"Missing field: {key}" assert result["transformer_id"] == "T-018" def test_analyze_dga_echoes_inputs(): result = analyze_dga(**_T018_GASES) gases = result["input_gases"] assert gases["h2_ppm"] == _T018_GASES["h2"] assert gases["c2h2_ppm"] == _T018_GASES["c2h2"] def test_analyze_dga_deterministic(): r1 = analyze_dga(**_T018_GASES) r2 = analyze_dga(**_T018_GASES) assert r1["iec_code"] == r2["iec_code"] assert r1["diagnosis"] == r2["diagnosis"] def test_analyze_dga_high_c2h2_ratio(): # T-018 profile (R1=0.17, R2=18.5, R3=8.67) classifies as D1 under # IEC 60599:2022 Table 1: R2=18.5 falls outside D2's [0.6, 2.5) cap, # so D1 (R1 ∈ [0.1, 0.5), R2 ≥ 1, R3 ≥ 1) wins. result = analyze_dga(**_T018_GASES) assert result["iec_code"] == "D1" def test_analyze_dga_all_zeros_no_crash(): result = analyze_dga(h2=0, ch4=0, c2h2=0, c2h4=0, c2h6=0) assert "iec_code" in result # Zero gases → normal / inconclusive assert result["iec_code"] == "N" def test_analyze_dga_zero_c2h6_diverges_r3(): # Regression: zero denominator must produce a divergent ratio internally # (so classification is correct), but the public output normalizes inf → # null + r3_divergent: True for JSON safety. result = analyze_dga(h2=500, ch4=200, c2h2=120, c2h4=100, c2h6=0) assert result["iec_code"] == "D2" assert result["r3_c2h4_c2h6"] is None assert result.get("r3_divergent") is True # Strict JSON serialization must succeed (allow_nan=False catches inf). _json.dumps(result, allow_nan=False) def test_analyze_dga_zero_c2h4_diverges_r2(): # Regression: c2h4=0, c2h2>0 → R2 diverges and R3 collapses to 0. # Public output: r2_c2h2_c2h4 → null + r2_divergent: True. result = analyze_dga(h2=500, ch4=200, c2h2=120, c2h4=0, c2h6=30) # R2 diverges, R3=0.0 (c2h4=0, c2h6>0). No fault row matches → N. assert result["iec_code"] == "N" assert result["r2_c2h2_c2h4"] is None assert result.get("r2_divergent") is True _json.dumps(result, allow_nan=False) def test_analyze_dga_zero_h2_diverges_r1(): # Regression: h2=0, ch4>0 → R1 diverges. Public r1_ch4_h2 → null + flag. result = analyze_dga(h2=0, ch4=200, c2h2=2, c2h4=80, c2h6=120) # R1 diverges, R2=0.025, R3=0.667 → T1 (R1>=1, R2 NS, R3<1). assert result["iec_code"] == "T1" assert result["r1_ch4_h2"] is None assert result.get("r1_divergent") is True _json.dumps(result, allow_nan=False) def test_analyze_dga_finite_ratios_have_no_divergent_flags(): # Non-regression: finite-ratio results must NOT carry r{1,2,3}_divergent # keys at all (avoid surprising consumers with always-false flags). result = analyze_dga(**_T018_GASES) assert "r1_divergent" not in result assert "r2_divergent" not in result assert "r3_divergent" not in result _json.dumps(result, allow_nan=False) def test_analyze_dga_without_transformer_id(): result = analyze_dga(**_T018_GASES) assert "transformer_id" not in result # --------------------------------------------------------------------------- # analyze_dga — knowledge plugin profile round-trip (issue #50) # --------------------------------------------------------------------------- _KNOWLEDGE_PATH = ( Path(__file__).resolve().parents[1] / "data" / "knowledge" / "transformer_standards.json" ) _PROFILES = _json.loads(_KNOWLEDGE_PATH.read_text())["iec_60599"][ "representative_gas_profiles" ]["profiles"] @pytest.mark.parametrize("iec_code,profile", _PROFILES.items()) def test_knowledge_profile_round_trips(iec_code, profile): """Each representative_gas_profiles entry must produce its declared iec_code.""" result = analyze_dga( h2=profile["H2"], ch4=profile["CH4"], c2h2=profile["C2H2"], c2h4=profile["C2H4"], c2h6=profile["C2H6"], ) assert result["iec_code"] == profile["expected_iec_code"], ( f"Profile {iec_code}: expected {profile['expected_iec_code']!r}, " f"got {result['iec_code']!r} (R1={result['r1_ch4_h2']:.3f}, " f"R2={result['r2_c2h2_c2h4']:.3f}, R3={result['r3_c2h4_c2h6']:.3f})" )